Yamaha TDM900 User Manual

–2–1 Main switch2 Horn switch3 Pass switch4 Dimmer switch5 Hazard switch6 Turn signal switch7 Clutch switch8 Engine stop switch9 Start switch10 Front

–3–ELECTRIC STARTING SYSTEMELECEAS00755ELECTRIC STARTING SYSTEMCIRCUIT DIAGRAM

–4–ELECTRIC STARTING SYSTEMELEC4 Main fuse5 Battery7 Starter relay8 Starter motor9 Main switch12 Starting circuit cut-off relay13 Sidestand switch14 N

–5–ELECTRIC STARTING SYSTEMELECEAS00756STARTING CIRCUIT CUT-OFF SYSTEMOPERATIONIf the engine stop switch is set to “” and themain switch is set to “ON

–6–EAS007392. BatteryS Check the condition of the battery.Refer to “CHECKING AND CHARGINGTHE BATTERY” in chapter 3. (Manual No.:5PS1-AE1)YES NOS Clean

–7–4. Starting circuit cut-off relayS Disconnect the starting circuit cut-off relayfrom the wire harness.S Connect the pocket tester (Ω 1) and bat-t

–8–6. Starter relayS Disconnect the starter relay from the cou-pler.S Connect the pocket tester (Ω 1) and bat-tery (12 V) to the starter relay termi

–9–ELECTRIC STARTING SYSTEMELEC12. Start switchS Check the start switch for continuity.Refer to “CHECKING THE SWITCHES”.S Is the start switch OK?YES N

–10–LIGHTING SYSTEMELECEAS00780LIGHTING SYSTEMCIRCUIT DIAGRAM

–11–LIGHTING SYSTEMELEC4 Main fuse5 Battery9 Main switch23 ECU37 High beam indicator light40 Meter light45 Pass switch46 Dimmer switch55 Headlight56 H

–12–YES NO2. BatteryS Check the condition of the battery.Refer to “CHECKING AND CHARGINGTHE BATTERY” in chapter 3. (Manual No.:5PS1-AE1)S Clean the ba

–13–LIGHTING SYSTEMELECEAS00784YES NO5. Dimmer switchS Check the dimmer switch for continuity.Refer to “CHECKING THE SWITCHES”.S Is the dimmer switch

–14–FAULTY LIGHTING SYSTEMTRBLSHTGEAS00866TROUBLESHOOTINGFAULTY LIGHTING SYSTEMHEADLIGHT DOES NOT COME ONS Wrong headlight bulbS Too many electrical a

62 Headlight fuse63 Hazard fuse64 Signaling system fuse65 Radiator fan motor fuse66 Rear brake light switch67 Tail/brake light68 Radiator fan relay69

62 Radiator fan motor fuse63 Radiator fan relay64 Radiator fan motor65 Auxiliary light66 Rear brake light switch67 Tail/brake lightCOLOR CODEB Black.

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R L/W R/LR/B L/WG/RB/RB/WL/W R/WL/Y L/YL/GSb B/Y LgR/Y L/BChB/YBrL/YBr/WYDgBR/YL/BChB/Y BrL/YBr/WYDgBWIRE HARNESSHEADLIGHT SUB-WIRE HARNESS 2 W

FOREWORDThis Supplementary Service Manual has been prepared to introduce new service and data for theTDM900 (R) 2003. For complete service information

NOTE:WARNINGCAUTION:EAS00002NOTICEThis manual was produced by the Yamaha Motor Company, Ltd. primarily for use by Yamaha dealersand their qualified me

12457863EAS00007HOW TO USE THIS MANUALThis manual is intended as a handy, easy-to-read reference book for the mechanic. Comprehensiveexplanations of a

2213579248624 25232119 201816 1715141311 1210GENINFOSPECENGFI ELECCOOLCHKADJTRBLSHTGCHASEAS00008SYMBOLSThe following symbols are not relevant to every

CONTENTSSPECIFICATIONSGENERAL SPECIFICATIONS 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ENGINE SPECIFICATIONS 1. . . . . .

–1–GENERAL SPECIFICATIONS/ENGINE SPECIFICATIONS/CHASSIS SPECIFICATIONSSPECSPECIFICATIONSGENERAL SPECIFICATIONSItem Standard LimitModel code 5PS4 (EUR)