Yamaha XT225VC Owner's Manual

LIT-11626-19-29 5RK-28199-14XT225VCOWNER’S MANUALXT225V

SAFETY INFORMATION 1-3 1 ● Cargo and accessory weightshould be kept as low and close tothe motorcycle as possible. Makesure to distribute the weight

SAFETY INFORMATION 1-4 1 refueling. ● Take care not to spill any gaso-line on the engine or exhaustsystem when refueling. ● Never refuel while smokin

SAFETY INFORMATION 1-5 1 EAU10381 Location of important labels Please read the following important labels carefully before operating this vehicle.14

SAFETY INFORMATION 1-6 1WARNING88This unit contains high pressure nitrogen gas.Mishandling can cause explosion.Read owner's manual for instructi

2-1 123456789 DESCRIPTION EAU10410 Left view12576834 1. Headlight (page 6-33)2. Fuel cock (page 3-7)3. Air filter element (page 6-14)4. Helmet holder

DESCRIPTION 2-2 23456789 EAU10420 Right view561234 1. Battery (page 6-32)2. Fuse (page 6-33)3. Engine oil filter element (page 6-11)4. Engine oil leve

DESCRIPTION 2-3 123456789 EAU10430 Controls and instruments124567893 1. Clutch lever (page 3-4)2. Left handlebar switches (page 3-3)3. Starter (choke

3-1 23456789 INSTRUMENT AND CONTROL FUNCTIONS EAU10460 Main switch/steering lock The main switch/steering lock controlsthe ignition and lighting sys

INSTRUMENT AND CONTROL FUNCTIONS 3-2 123456789 EAU10980 Indicator lights EAU11020 Turn signal indicator light “” This indicator light flashes when

INSTRUMENT AND CONTROL FUNCTIONS 3-3 23456789 EAU12343 Handlebar switches LeftRight EAU12400 Dimmer switch “ / ” Set this switch to “” for the high

EAU10041

INSTRUMENT AND CONTROL FUNCTIONS 3-4 123456789 EAU12820 Clutch lever The clutch lever is located at the lefthandlebar grip. To disengage theclutch,

INSTRUMENT AND CONTROL FUNCTIONS 3-5 23456789 EAU12941 Brake pedal The brake pedal is on the right side ofthe motorcycle. To apply the rearbrake, pr

INSTRUMENT AND CONTROL FUNCTIONS 3-6 123456789 EAU13210 Fuel Make sure that there is sufficient fuel inthe tank. Fill the fuel tank to the bottomof

INSTRUMENT AND CONTROL FUNCTIONS 3-7 23456789 EAU13560 Fuel cock The fuel cock supplies fuel from thetank to the carburetor while filtering it al-so

INSTRUMENT AND CONTROL FUNCTIONS 3-8 123456789 EAU13600 Starter (choke) knob “” Starting a cold engine requires a richerair-fuel mixture, which is s

INSTRUMENT AND CONTROL FUNCTIONS 3-9 23456789 EAU14290 Helmet holder To open the helmet holder, insert thekey into the lock, and then turn the keyas

INSTRUMENT AND CONTROL FUNCTIONS 3-10 123456789 preload.3. Tighten the locknut to the specifiedtorque.CAUTION: ECA11240 Always tighten the locknut a

INSTRUMENT AND CONTROL FUNCTIONS 3-11 23456789manufacturer cannot be held re-sponsible for property damage orpersonal injury that may result fromimpr

INSTRUMENT AND CONTROL FUNCTIONS 3-12 123456789 EAU15311 Ignition circuit cut-off system The ignition circuit cut-off system (com-prising the sidest

INSTRUMENT AND CONTROL FUNCTIONS 3-13 23456789With the engine turned off:1. Move the sidestand down.2. Make sure that the engine stop switch is turne

INTRODUCTION EAU10080 Congratulations on your purchase of the Yamaha XT225V/XT225VC. This model is the result of Yamaha’s vast experiencein the produ

4-1 123456789 PRE-OPERATION CHECKS EAU15591 The condition of a vehicle is the owner’s responsibility. Vital components can start to deteriorate quick

PRE-OPERATION CHECKS 4-2 23456789 EAU15603 Pre-operation check list ITEM CHECKS PAGEFuel ● Check fuel level in fuel tank. ● Refuel if necessary. ● C

PRE-OPERATION CHECKS 4-3 123456789 Drive chain ● Check chain slack. ● Adjust if necessary. ● Check chain condition. ● Lubricate if necessary.6-26, 6-

5-1 23456789 OPERATION AND IMPORTANT RIDING POINTS EAU15950WARNING EWA10270 ● Become thoroughly familiarwith all operating controls andtheir function

OPERATION AND IMPORTANT RIDING POINTS 5-2 123456789 starter (choke) off.NOTE: The engine is warm when it respondsnormally to the throttle with the st

OPERATION AND IMPORTANT RIDING POINTS 5-3 23456789the neutral position, do notcoast for long periods of timewith the engine off, and do nottow the mo

OPERATION AND IMPORTANT RIDING POINTS 5-4 123456789 EAU16841 Engine break-in There is never a more important periodin the life of your engine than t

6-1 23456789 PERIODIC MAINTENANCE AND MINOR REPAIR EAU17231 Safety is an obligation of the owner. Pe-riodic inspection, adjustment and lubri-cation w

PERIODIC MAINTENANCE AND MINOR REPAIR 6-2 123456789WARNING EWA10340 Modifications not approved byYamaha may cause loss of perfor-mance, excessive emi

PERIODIC MAINTENANCE AND MINOR REPAIR 6-3 23456789 EAU17580 Periodic maintenance chart for the emission control system * Since these items require

IMPORTANT MANUAL INFORMATION EAU10130 Particularly important information is distinguished in this manual by the following notations:NOTE: ● This manu

PERIODIC MAINTENANCE AND MINOR REPAIR 6-4 123456789 EAU32161 General maintenance and lubrication chart No. ITEM ROUTINEINITIAL ODOMETER READINGS600

PERIODIC MAINTENANCE AND MINOR REPAIR 6-5 23456789 9 Drive chain ● Check chain slack, alignment and condition. ● Adjust and lubricate chain with a sp

PERIODIC MAINTENANCE AND MINOR REPAIR 6-6 123456789 16 * Front fork ● Check operation and for oil leak-age. ● Replace if necessary. √√√√√ 17 * Shock

PERIODIC MAINTENANCE AND MINOR REPAIR 6-7 23456789 * Since these items require special tools, data and technical skills, have a Yamaha dealer perfor

PERIODIC MAINTENANCE AND MINOR REPAIR 6-8 123456789 EAU18721 Removing and installing the cowling and panels The cowling and panels shown need tobe r

PERIODIC MAINTENANCE AND MINOR REPAIR 6-9 23456789 To install the panelPlace the panel in the original position,and then install the screw. EAU19602

PERIODIC MAINTENANCE AND MINOR REPAIR 6-10 123456789To install the spark plug 1. Measure the spark plug gap with awire thickness gauge and, if nec-es

PERIODIC MAINTENANCE AND MINOR REPAIR 6-11 23456789 to prevent the discharging of fuel vaporinto the atmosphere. ● Check each hose connection. ● Chec

PERIODIC MAINTENANCE AND MINOR REPAIR 6-12 123456789 to collect the used oil.3. Remove the engine guard by re-moving the bolt.4. Remove the engine oi

PERIODIC MAINTENANCE AND MINOR REPAIR 6-13 23456789 8. Remove the oil filter element andO-rings.9. Check the O-rings for damage andreplace them if ne

IMPORTANT MANUAL INFORMATION EAU10192 XT225V/XT225VCOWNER’S MANUAL©2005 by Yamaha Motor Corporation, U.S.A.1st edition, April 2005All rights reserved

PERIODIC MAINTENANCE AND MINOR REPAIR 6-14 123456789higher. ● Make sure that no foreign mate- rial enters the crankcase. 14. Start the engine, and th

PERIODIC MAINTENANCE AND MINOR REPAIR 6-15 23456789 6. Apply oil of the recommended typeto the entire surface of the spongematerial, and then squeeze

PERIODIC MAINTENANCE AND MINOR REPAIR 6-16 123456789 2. Tap the tailpipe lightly, and thenuse a wire brush to remove anycarbon deposits from the spar

PERIODIC MAINTENANCE AND MINOR REPAIR 6-17 23456789 EAU21381 Checking the throttle cable free play The throttle cable free play should mea-sure 3.0–

PERIODIC MAINTENANCE AND MINOR REPAIR 6-18 123456789WARNING EWA11020 Because loading has an enormousimpact on the handling, braking,performance and s

PERIODIC MAINTENANCE AND MINOR REPAIR 6-19 23456789 with the local regulations. Tire information This motorcycle is equipped with tubetires.WARNING E

PERIODIC MAINTENANCE AND MINOR REPAIR 6-20 123456789 EAU22011 Accessories and replacement parts WARNING EWA10621 This vehicle is not designed to pull

PERIODIC MAINTENANCE AND MINOR REPAIR 6-21 23456789NOTE: If the specified clutch lever free playcould be obtained as described above,tighten the lock

PERIODIC MAINTENANCE AND MINOR REPAIR 6-22 123456789 3. Tighten the locknut.WARNING EWA10630 ● After adjusting the brake leverfree play, check the fr

PERIODIC MAINTENANCE AND MINOR REPAIR 6-23 23456789Brake pedal free play The brake pedal free play should mea-sure 20.0–30.0 mm (0.79–1.18 in) asshow

TABLE OF CONTENTS SAFETY INFORMATION ...1-1Location of important labels ...1-5 DESCRIPTION ...

PERIODIC MAINTENANCE AND MINOR REPAIR 6-24 123456789 EAU22380 Checking the front brake pads and rear brake shoes The front brake pads and the rear b

PERIODIC MAINTENANCE AND MINOR REPAIR 6-25 23456789 EAU32343 Checking the front brake fluid level Insufficient brake fluid may allow air toenter the

PERIODIC MAINTENANCE AND MINOR REPAIR 6-26 123456789 EAU22720 Changing the brake fluid Have a Yamaha dealer change thebrake fluid at the intervals s

PERIODIC MAINTENANCE AND MINOR REPAIR 6-27 23456789 2. Loosen the axle nut.3. To tighten the drive chain, turn theadjusting plate on each side of the

PERIODIC MAINTENANCE AND MINOR REPAIR 6-28 123456789CAUTION: ECA11110 Do not use engine oil or any other lu-bricants for the drive chain, as theymay

PERIODIC MAINTENANCE AND MINOR REPAIR 6-29 23456789 EAU23131 Checking and lubricating the brake and shift pedals The operation of the brake and shif

PERIODIC MAINTENANCE AND MINOR REPAIR 6-30 123456789 EAU23250 Lubricating the rear suspension The pivoting points of the rear suspen-sion must be lu

PERIODIC MAINTENANCE AND MINOR REPAIR 6-31 23456789 EAU23280 Checking the steering Worn or loose steering bearings maycause danger. Therefore, the o

PERIODIC MAINTENANCE AND MINOR REPAIR 6-32 123456789 EAU23370 Battery This model is equipped with asealed-type (MF) battery, which doesnot require a

PERIODIC MAINTENANCE AND MINOR REPAIR 6-33 23456789 EAU23502 Replacing the fuse The fuse holder is located behind panelB. (See page 6-8.)If the fuse

TABLE OF CONTENTS Checking the wheel bearings ...6-31Battery ...6-32Replacing the fuse ...

PERIODIC MAINTENANCE AND MINOR REPAIR 6-34 123456789 4. Remove the headlight bulb holderby turning it counterclockwise, andthen remove the defective

PERIODIC MAINTENANCE AND MINOR REPAIR 6-35 23456789 EAU24131 Replacing the tail/brake light bulb 1. Remove the tail/brake light lens byremoving the

PERIODIC MAINTENANCE AND MINOR REPAIR 6-36 123456789 3. Insert a new bulb into the socket,push it in, and then turn it clock-wise until it stops.4. I

PERIODIC MAINTENANCE AND MINOR REPAIR 6-37 23456789 EAU24360 Front wheel EAU24690 To remove the front wheelWARNING EWA10820 ● It is advisable to hav

PERIODIC MAINTENANCE AND MINOR REPAIR 6-38 123456789 3. Insert the wheel axle, and then in-stall the axle nut.4. Lower the front wheel so that it iso

PERIODIC MAINTENANCE AND MINOR REPAIR 6-39 23456789 the brake rod from the brake cam-shaft lever.3. Loosen the axle nut.4. Turn the drive chain adjus

PERIODIC MAINTENANCE AND MINOR REPAIR 6-40 123456789 5. Install the brake rod onto the brakecamshaft lever, and then install thebrake pedal free play

PERIODIC MAINTENANCE AND MINOR REPAIR 6-41 23456789 EAU25901 Troubleshooting chart WARNING EWA10840 Keep away open flames and do not smoke while chec

7-1 123456789 MOTORCYCLE CARE AND STORAGE EAU26000 Care While the open design of a motorcyclereveals the attractiveness of the tech-nology, it also

MOTORCYCLE CARE AND STORAGE 7-2 23456789 After normal useRemove dirt with warm water, a milddetergent, and a soft, clean sponge,and then rinse thorou

1-1 1 SAFETY INFORMATION EAU10311 MOTORCYCLES ARE SINGLETRACK VEHICLES. THEIR SAFEUSE AND OPERATION ARE DEPEN-DENT UPON THE USE OF PROPERRIDING TECH

MOTORCYCLE CARE AND STORAGE 7-3 123456789 away the paint.NOTE: Consult a Yamaha dealer for advice on what products to use. EAU26150 Storage Short-te

MOTORCYCLE CARE AND STORAGE 7-4 23456789 install the spark plug and thespark plug cap.WARNING EWA10950 To prevent damage or injury fromsparking, make

8-1 123456789 SPECIFICATIONS EAU2633D Dimensions: Overall length: 2100 mm (82.7 in)Overall width: 805 mm (31.7 in)Overall height: 1160 mm (45.7 in)S

SPECIFICATIONS 8-2 23456789 4th: 27/24 (1.125)5th: 25/27 (0.925)6th: 23/29 (0.793) Chassis: Frame type: DiamondCaster angle: 26.50 °Trail: 102.0 mm (

SPECIFICATIONS 8-3 123456789Headlight: Bulb type: Halogen bulb Bulb voltage, wattage × quantity: Headlight: 12 V, 60 W/55.0 W × 1Tail/brake light

9-1 23456789 CONSUMER INFORMATION EAU26351 Identification numbers Record the key identification number,vehicle identification number and mod-el labe

CONSUMER INFORMATION 9-2 123456789 EAU26480 Model label The model label is affixed to the frameunder the seat. (See page 3-8.) Recordthe information

CONSUMER INFORMATION 9-3 23456789 EAU26550 Reporting safety defects If you believe that your vehicle has a defect which could cause a crash or could

CONSUMER INFORMATION 9-4 123456789 EAU26560 Motorcycle noise regulation TAMPERING WITH NOISE CONTROL SYSTEM PROHIBITED: Federal law prohibits the fo

CONSUMER INFORMATION 9-5 23456789 EAU26611 Maintenance record Copies of work orders and/or receipts for parts purchased and installed on your motorc

SAFETY INFORMATION 1-2 1 ed by road and traffic conditions. ● Always signal before turning orchanging lanes. Make sure thatother motorists can see yo

CONSUMER INFORMATION 9-6 123456789 25000 mi(41000 km) or48 months28000 mi(46000 km) or54 months31000 mi(51000 km) or60 months MaintenanceintervalDate

CONSUMER INFORMATION 9-7 23456789 EAU26661 YAMAHA MOTOR CORPORATION, U.S.A. STREET AND ENDURO MOTORCYCLE LIMITED WARRANTY

CONSUMER INFORMATION 9-8 123456789

CONSUMER INFORMATION 9-9 23456789 EAU26750 YAMAHA EXTENDED SERVICE (Y.E.S.) Keep your Yamaha protected even after your warranty expires with genuine

CONSUMER INFORMATION 9-10 123456789We urge you to act now. You’ll get the excellent benefits of TRIP coverage right away, and you’ll rest easy knowin

INDEX A Accessories and replacement parts ...6-20Air filter element, cleaning ...6-14 B Battery ...

INDEX Turn signal indicator light ... 3-2Turn signal light bulb, replacing ... 6-35Turn signal switch ...

PRINTED ON RECYCLED PAPERYAMAHA MOTOR CO., LTD.PRINTED IN JAPAN2005.5–1.0×1 !(E)