Yamaha F8A User Manual Page 4

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Rottler offers several different styles of indexable
coated carbide inserts. The square inserts are used
for standard oversize boring applications. The gold,
square insert, R4, can be used from 400 to 650
RPM’s. The new high performance black inserts were
developed for the FA series machines. It is capable
of standard to heavy cuts up to 1200 RPM’s.
Triangular inserts work well where cutting a bore to a
square shoulder is needed, such as sleeves or
counterbores. The black coating provides a tough
finish capable of heavy sleeve cuts at high RPM’s.
The gold coated inserts provide a sharper edge, and
better finish on the cutting surface. Ideal for counter
bores or finish cuts. Both styles of triangular inserts
are available with 1/64” (0.4 mm) or 1/32” (0.8 mm)
radius cutting tips.
Quick change cutterheads on Rottler boring
machines can be easily changed. The quick-change
draw bar system pulls the cutterhead into the spindle
and firmly locks it into the internal taper for chatter
free cutting. Cutterheads are available to machine
from 1.5" (38mm) to 9.0" (230mm). Different design
cutterheads are available for production thru boring,
blind hole boring, and heavy duty large diameter
boring, sleeving and counterboring. Shown here
are typical cutterheads for small diameter cylinder
boring, production boring and heavy duty, large
diameter machining.
The ‘Positive Rake’ of these tools reduces cutting pressure,
allowing you to take a larger cut. Triangular toolholders
are used for sleeve cutting or counterbores. Different insert
styles are available for your application. Standard with
Cutterhead assemblies.
Triangular Insert Indexable Toolholders
These tools were designed for V-Block applications where
main bearing interference at the bottom of the bore is a
problem. They provide an additional .25” of cutting depth
compared to standard tool holders. Available currently
from 3.48 - 4.32” Dia.
Offset Square Insert Indexable Toolholders
3.48 - 3.92” Dia #511-29-17U
3.92 - 4.32” Dia. #511-29-17V
Square: Triangle:
Black, #RS322 Gold, 1/32” (0.8 mm) #RT322F
Gold, R4 #501-29-6B Gold, 1/64” (0.4 mm) #RT321F
Black, 1/32” (0.8 mm) #RT322
Black, 1/64” (0.4 mm) #RT321
Coated Carbide Inserts
Rottler Manufacturing offers a wide variety of brazed carbide
tool bits to handle applications such as facing and
counterboring, offset tools for blind hole and tight clearance
situations, special grooving tools, etc.
Special Tool Bits
MADE IN U.S.A.
F8A F7A
Controls
Tooling
Handwheel
Cutterheads
Bore Capacity with Optional Cutterheads 1.5” to 9.0” 38mm to 228mm 1.5” to 5.0” 38mm to 127mm
Spindle Speed RPM Variable 100 to 1200 RPM Variable 100 to 1200 RPM
Feed per Revolution
Spindle Travel Vertical
15” (381 mm) 13”
(
330 mm)
Workhead Travel Horizontal
50”
(
1270 mm) 40”
(
1000 mm)
T Slot Machine Base Table
54” x 21” (1370 mm x 530 mm) 50” x 21” (1270 mm x 530 mm)
Spindle Taper to Machine Base
26”
(
670 mm) 26”
(
670 mm)
Floor Space Required
64” x 46” (1625 mm x 1170 mm) 54” x 46" 1625 mm x 1370 mm)
Spindle Motor
3.3 HP 2.5kW 3.3 HP 2.5kW
Air Requirements
1 cfm @ 90 - 100 psi 1 cfm @ 90 - 100 psi
Power Requirements 208-240 V, Single Phase 50-60 HZ, 30 Amp 208-240 V, Single Phase 50-60 HZ, 30 Amp
Shipping Weight (excluding Fixtures & Parallels)
4400 lbs (2000 kg) 3700 lbs (1700 kg)
Specifications
Programmable Feed Rates
.001 to .012 inches
.025 to .300 mm per rev.
Programmable Feed Rates
.001 to .012 inches
.025 to .300 mm per rev.
These toolholders are used for general boring to heavy stock
removal. Square inserts have 8 different cutting edges,
making them very economical. Can be used with either
Rottler R4 or the new R2 insert for high performance cutting
up to 1200 RPM. Optional for standard production
cutterhead and production stub cutterhead.
Square Insert Indexable Toolholders
Operation and programming of Rottler’s FA Boring Machines is
done with ergonomical keypads positioned on the front of the
machine. Rottler pioneered the development of this simple
method of operation and the display tells the operator exactly
where the spindle is positioned at all times. Programmed
information such as depth of cut, speed, feed is clearly displayed
so the operator knows the machine movements at all times.
Programs can be stored in the machines memory for future use.
FA models are programmable
for Automatic Cycles. Press
cycle start and "walk away",
the machines will center, bore
to the exact depth. When
boring for new sleeves, the
exact length of the sleeve can
be programmed eliminating the
need to cut down the sleeve
after installation saving time.
Optional blind hole software
pauses the machine after
centering to allow the cutting
tool to be installed in the cutterhead.
The electronic handwheel on the
FA machines has 2 modes of
operation. In coarse mode, each
"click" of the handwheel will move
the machine exactly .001" (.01mm)
and in fine mode, each click will
move the machine exactly .0001"
(.002mm).
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