Yamaha F40B User Manual

A1F30A ’03(69H3)F40B ’03(67C2)2B69H−300F1

B3FIG. 6 INTAKE ADMISSION1 90445−09M34 HOSE 1 1 1DURITE2 90465−11M10 CLAMP 11 11 11BRIDE3 67C−14585−00 LINK, ACCEL. 1 1 1BIELLETTE, ACCELERATION4 67C−

B4FIG. 6 INTAKE ADMISSION28 97095−06020 BOL T 2 2 2BOULON29 92995−06600 WASHER 2 2 2RONDELLE30 90387−06M70 COLLAR 2 2 2COLLERETTE31 67C−15373−00 PIPE,

B5FIG. 7 CARBURETOR CARBURATEUR1 67C−14901−03 CARBURETOR ASSY 1 1 1 1 F40B−FOR STDCARBURATEUR 1 COMPLET67C−14901−23 CARBURETOR ASSY 1 1 1 F40B−FOR SAV

B6FIG. 7 CARBURETOR CARBURATEUR15 676−14186−00 .PIN, FLOAT 3 3 3.AX E, FLOTTEUR16 663−14159−00 .CLIP 3 3 3.JONC17 98580−04008 .SCREW, PAN HEAD 3 3 3.V

B7FIG. 7 CARBURETOR CARBURATEUR37 67C−14369−00 DIAPHRAGM ASSY 2 1 1 1DIAPHRAGME 238 92990−04600 WASHER, PLATE 1 1 1RONDELLE, PLATE39 91490−06012 PIN,

C1FIG. 8 OIL PUMP POMPE A HUILE1 93102−37M40 OIL SEAL 1 1 1JOINT SPY2 67C−12171−00 CAMSHAFT 1 1 1ARBRE A CAMES 167C−12170−11 CAMSHAFT ASSY 1 1ENS ARBR

C2FIG. 9 FUEL CARBURANT1 62Y−24410−03 FUEL PUMP ASSY 1 1 1POMPE A ESSENCE2 62Y−24413−01 .BODY 2 1 1 1.CORPS 23 62Y−24421−01 .VALVE, CHECK 2 2 2.SOUPAP

C3FIG. 9 FUEL CARBURANT28 90467−09M03 CLIP 2 2 2JONC29 6G1−24304−02 FUEL PIPE JOINT COMP. 1 1 1 1DURITE RACCORDEMT. A ESSENCE30 97095−06025 BOL T 1 1

C4FIG. 10 STARTER DEMARREUR1 67C−15710−00 STARTER ASSY 1DEMARREUR COMPLET2 67C−15711−00 .CASE, STARTER 1.CARTER DE DEMARREUR3 66T−15714−00 .DRUM, SHEA

C5FIG. 10 STARTER DEMARREUR26 689−15755−01 HANDLE, STARTER 1POIGNEE, DE DEMARREUR27 6F5−15779−02 COVER 1COUVERCLE28 6A0−15789−00 DAMPER 1AMORTISSEUR29

A2FOREWORDThis Parts Catalogue is related to the parts for the model(s) in the below frame. When you are ordering replace-ment parts, please refer to

C6FIG. 11 GENERATOR GENERATRICE1 65W−85550−01 ROTOR ASSY 1 1ROTOR CPLT65W−85550−11 ROTOR ASSY 1ROTOR CPLT2 65W−85510−10 STATOR ASSY 1 1STATOR CPLT65W−

C7FIG. 12 ELECTRICAL 1 PARTIE ELECTRIQUE 11 67C−85540−01 C.D.I. UNIT ASSY 1 1 1BLOC C.D.I.2 65W−86129−00 COLLAR 3 3 3COLLERETTE3 65W−8252V−00 SCREW, S

D1FIG. 13 ELECTRICAL 2 PARTIE ELECTRIQUE 21 65W−81941−00 STARTER RELAY ASSY 1 1LANCEUR RELAIS (ENS.)2 65W−8191C−00 COLLAR 2 2COLLERETTE3 65W−81922−00

D2FIG. 13 ELECTRICAL 2 PARTIE ELECTRIQUE 226 92995−06600 WASHER 3 3 3RONDELLE27 90464−10M57 CLAMP 1 1BRIDE28 67C−82594−00 CLAMP 1 1BRIDE29 97095−05012

D3FIG. 14 ELECTRICAL 3 PARTIE ELECTRIQUE 31 63D−82563−10 TRIM & TILT SWITCH ASSY 1INCLINER ET PARER COMMUTATEUR2 6E5−82587−00 GASKET 1JOINT3 62Y−8

D4FIG. 15 ELECTRICAL 4 PARTIE ELECTRIQUE 41 6K5−82575−03 ENGINE STOP SWITCH ASSY 1COUPE CIRCUIT CPLT2 682−82556−00 .STOPPER 1.PLAQUETTE3 689−8257Y−00

D5FIG. 16 STARTING MOTOR DEMARREUR ELECTRIQUE1 67C−81800−00 STARTING MOTOR ASSY 1 1DEMARREUR ELECTRIQUE COMPLET2 67C−81826−00 .BOLT 2 2.BOULON3 65W−81

D6FIG. 17 BOTTOM COWLING CAPOT INFERIEUR1 67C−42710−12−4D BOTTOM COWLING ASSY 1 WITH TAPPING BOLTENS. EMBASE67C−42710−02−4D BOTTOM COWLING ASSY 1 1 WI

D7FIG. 17 BOTTOM COWLING CAPOT INFERIEUR24 6H4−42726−00 GROMMET 1 1 1PASSE−FIL25 90464−09M13 CLAMP 1 1 1BRIDE26 676−42727−00 GROMMET 1 1 1PASSE−FIL27

E1FIG. 17 BOTTOM COWLING CAPOT INFERIEUR50 6G8−2415E−00 LABEL, CAUTION 1 1 1 FOR SAVEMBLEME, RECOMMANDATION51 62Y−13444−50 MARK 1 1 1MAKERREF. PART NO

A3CONTENTSSHEET 1/2TOP COWLING A4...CYLINDER. CRANKCASE 1 A5...CRANKSHAFT. PISTON A6...

E2FIG. 18 STEERING DIRECTION1 69W−W0084−10−4D HANDLE STEERING ASSY 1BARRE FRANCHE (ENS.)2 63D−42121−20−4D BRACKET 1SUPPORT3 90101−12M09 BOLT 1BOULON4

E3FIG. 18 STEERING DIRECTION28 97095−06014 BOL T 1BOULON29 92995−06600 WASHER 1RONDELLE30 67G−48531−00 BRACKET, REMOTE CONTROL 1 1ETRIER 1, COMMANDE A

E4FIG. 18 STEERING DIRECTION55 91490−20010 PIN, COTTER 1GOUPILLE56 69W−42119−00 GRIP, STEERING HANDLE 1POIGNEE, BARRE FRANCHE57 6J0−42137−00 INDICATOR

E5FIG. 19 CONTROL COMMANDE1 67C−44121−00 LEVER, SHIFT ROD 1 1 1LEVIER, TIGE D’INVERSION2 66M−44122−00 BUSHING, SHIFT ROD LEVER 1 1 1DOUILLE, LEVIER D’

E6FIG. 19 CONTROL COMMANDE27 91490−12010 PIN, COTTER 1 1 1GOUPILLE28 67C−41213−20 CAM, ACCEL. 1 1 1CAME, ACCELERATION29 90387−06M88 COLLAR 1 1 1COLLER

E7FIG. 20 BRACKET 1 SUPPORT 11 67C−43111−10−4D BRACKET, CLAMP 1 1PRESSE2 67C−43112−10−4D BRACKET, CLAMP 1 1PRESSE3 65W−43192−00 KNOB, STOPPER 1 1BOUTO

F1FIG. 20 BRACKET 1 SUPPORT 126 90386−18MA5 BUSH 1 1DOUILLE27 90387−18M03 COLLAR 1 1COLLERETTE28 90249−12M38 PIN 1 1GOUPILLE29 90381−12M10 BUSH, SOLID

F2FIG. 21 BRACKET 2 SUPPORT 21 67C−43111−10−4D BRACKET, CLAMP 1PRESSE2 67C−43112−10−4D BRACKET, CLAMP 1PRESSE3 65W−43192−00 KNOB, STOPPER 1BOUTON, BUT

F3FIG. 21 BRACKET 2 SUPPORT 227 90381−12M10 BUSH, SOLID 1DOUILLE, SOLIDE28 90381−12M11 BUSH, SOLID 2DOUILLE, SOLIDE29 93430−10M00 CIRCLIP 2CLIPS30 901

F4FIG. 22 BRACKET 3 SUPPORT 31 6J8−42528−00 PLATE, FRICTION 1 1 1PLAQUE, FRICTION2 689−43373−01 SEAL, DAMPER 1 1 1JOINT3 90105−06M18 BOLT, FLANGE 1 1

A4FIG. 1 TOP COWLING CAPOT SUPERIEUR1 67C−42610−20−4D TOP COWLING ASSY 1 1 F40BCAPOT (ENS.)67C−42610−30−4D TOP COWLING ASSY 1 F40BCAPOT (ENS.)69H−4261

F5FIG. 22 BRACKET 3 SUPPORT 325 67C−42510−10−4D STEERING BRACKET ASSY 1 1 1 LDIRECTION SUPPORT (ENS.)26 67C−44514−00−4D MOUNT DAMPER, UPPER SIDE 1 1 S

F6FIG. 23 POWER TRIM & TILT ASSY PUISSANCE PARER ET INCLINER1 67C−43800−00−4D POWER TRIM & TILT ASSY 1PUISSANCE PARER ET INCLINER (E2 67C−4388

F7FIG. 23 POWER TRIM & TILT ASSY PUISSANCE PARER ET INCLINER28 65W−43888−00 .BOLT, SOCKET 4.BOULON29 93210−50768 .O−RING 1.JOINT TORIQUE30 6T4−438

A4FIG. 23 POWER TRIM & TILT ASSY PUISSANCE PARER ET INCLINER55 93210−11073 .O−RING 1.JOINT TORIQUE56 65W−43843−00 .SCREW, VALVE LOCK 1.VIS57 6H1−4

A5FIG. 24 UPPER CASING FOURREAU1 67C−41137−01−94 GUIDE, EXHAUST 1 1 1COLLECTEUR D’ECHAPPEMENT2 93110−16004 OIL SEAL 1 1 1JOINT D’HUILE3 67C−41131−00−5

A6FIG. 25 OIL PAN VENTILATEUR D’HUILE1 67C−15362−00 PLUG, OIL LEVEL 1 1 1PLOT, NIVEAU D’HUILE2 62Y−11575−00 RELIEF VALVE ASSY 1 1 1SOUPAPE DE RENTREE

A7FIG. 26 LOWER CASING. DRIVE 1 BOITIER D’HELICE, TRANSMISSION 11 67C−45300−01−4D LOWER UNIT ASSY 1 1 SUNITE INFERIEURE (ENS.)67C−45300−11−4D LOWER UN

B1FIG. 26 LOWER CASING. DRIVE 1 BOITIER D’HELICE, TRANSMISSION 127 90201−27M00 WASHER, PLATE 1 1 1RONDELLE, PLATE28 93604−08062 PIN, DOWEL 2 2 2CLAVET

B2FIG. 26 LOWER CASING. DRIVE 1 BOITIER D’HELICE, TRANSMISSION 144 663−45567−01−18 SHIM (T:0.18MM) 1 1 1 URCALE (T:0.18MM)663−45567−01−30 SHIM (T:0.30

B3FIG. 27 LOWER CASING. DRIVE 2 BOITIER D’HELICE, TRANSMISSION 21 67C−44361−00 TUBE, WATER 1 1 STUBE D’EAU62Y−44361−00 TUBE, WATER 1 1 1 LTUBE D’EAU2

A5FIG. 2 CYLINDER. CRANKCASE 1 CYLINDRE. CARTER 11 67C−W009B −02−1S CYLINDER BLOCK ASSY 1 1 1CYLINDRE GROUPE (ENS.)2 67C−15100−01−94 CRANKCASE ASSY 1

B4FIG. 27 LOWER CASING. DRIVE 2 BOITIER D’HELICE, TRANSMISSION 225 663−45941−01−EL PROPELLER (3X10−3/4”X17”−G) 1 1 1 URHELICE (3X10−3/4”X17”−G)663−459

B5FIG. 28 FUEL TANK RESERVOIR A CARBURANT1 6YK−24201−01 FUEL TANK ASSY 1 1 1 AP PLASTIC, 25LRESERVOIR A ESSENCE (ENS.)6YK−24201−10 FUEL TANK ASSY (25L

B6FIG. 29 STEERING GUIDE FIXATION DE DIRECTION1 65W−61350−00 STEERING GUIDE ATTACHMENT KIT 1 1 APFIXATIONS DE DIRECTION2 65W−61351−00 .ROD, STEERING L

B7FIG. 30 REMOTE CONTROL BOX BOITIER DE COMMANDE A DISTANCE1 703−48207−17 REMOTE CONTROL ASSY 1 1 AP WITH PT/T SW.BOITIER DE COMMANDE A DISTANCE2 701−

C1FIG. 31 REMOTE CONTROL ASSY BOITIER DE COMMANDE A DISTANCE1 703−48207−17 REMOTE CONTROL ASSY 1 1 AP WITH PT/T SW.BOITIER DE COMMANDE A DISTANCE2 703

C2FIG. 31 REMOTE CONTROL ASSY BOITIER DE COMMANDE A DISTANCE28 703−48223−00 .LOCK, NEUTRAL 1 1.VERROU, NEUTRAL29 703−48225−00 .COVER 1 1.COUVERCLE30 7

C3FIG. 31 REMOTE CONTROL ASSY BOITIER DE COMMANDE A DISTANCE55 703−82563−12 .TRIM & TILT SWITCH ASSY 1 1.INCLINER ET PARER COMMUTATEUR56 703−48221

C4FIG. 32 METER COMPTEUR1 6Y5−8350T−02 TACHOMETER ASSY 1 APCOMPTE−TOURS CPLT2 9E450−04433 .CONNECTOR 1 M−4−W.CONNECTEUR3 9E450−04533 .CONNECTOR 1 F−4−

C5FIG. 33 REPAIR KIT 1 KITS DE REPARATION 11 67C−W0001−01 POWER HEAD GASKET KIT 1 1 1POCHETTE DE JINTS TETE MOTRICE2 90430−14115 .GASKET 1 1 1.JOINT3

C6FIG. 34 REPAIR KIT 2 KITS DE REPARATION 21 67C−W0093−00 CARBURETOR REPAIR KIT 1 1 1KIT DE REPARATION CARBURATEUR2 65W−14126−10 .GASKET 1 1 1.JOINT3

A6FIG. 3 CRANKSHAFT. PISTON VILEBREQUIN. PISTON1 93102−43M42 OIL SEAL 1 1 1JOINT SPY2 93102−35M47 OIL SEAL 1 1 1JOINT SPY3 67C−11411−00 CRANKSHAFT 1 1

C7FIG. 35 REPAIR KIT 3 KITS DE PEPARATION 31 67C−W0001−22 LOWER UNIT GASKET KIT 1 1 1POCHETTE DE JOINTS EMBASE2 93110−16004 .OIL SEAL 1 1 1.JOINT D’HU

D1FIG. 35 REPAIR KIT 3 KITS DE PEPARATION 328 90119−08M15 .BOLT, WITH WASHER 4 4 4.BOULON, AVEC RONDELLE29 663−44366−00 .DAMPER, WATER SEAL 1 1 1.JOIN

NUMERICAL INDEXINDEX NUMERIQUEPART NO.NO. PIECESREF.NO.REF.NO.REF.NO.REF.NO.REF.NO.REF.NO.PART NO.NO. PIECESPART NO.NO. PIECESPART NO.NO. PIECESPART N

NUMERICAL INDEXINDEX NUMERIQUEPART NO.NO. PIECESREF.NO.REF.NO.REF.NO.REF.NO.REF.NO.REF.NO.PART NO.NO. PIECESPART NO.NO. PIECESPART NO.NO. PIECESPART N

NUMERICAL INDEXINDEX NUMERIQUEPART NO.NO. PIECESREF.NO.REF.NO.REF.NO.REF.NO.REF.NO.REF.NO.PART NO.NO. PIECESPART NO.NO. PIECESPART NO.NO. PIECESPART N

NUMERICAL INDEXINDEX NUMERIQUEPART NO.NO. PIECESREF.NO.REF.NO.REF.NO.REF.NO.REF.NO.REF.NO.PART NO.NO. PIECESPART NO.NO. PIECESPART NO.NO. PIECESPART N

G7F30A/F40BPARTS CATALOGUEE2002 by Yamaha Motor Co., Ltd.1st Edition, Jul. 2002All rights reserved.Any reprinting or unauthorized usewithout the writt

A7FIG. 4 CYLINDER. CRANKCASE 2 CYLINDRE. CARTER 21 67C−W009A −01−1S CYLINDER HEAD ASSY 1 1 1 FOR STDCULASSE (ENS.)67C−W009A−11−1S CYLINDER HEAD ASSY 1

B1FIG. 4 CYLINDER. CRANKCASE 2 CYLINDRE. CARTER 226 97095−06010 BOL T 3 3 3BOULON27 90430−06014 GASKET 3 3 3JOINT28 90430−08143 GASKET 3 3 3 FOR SAVJO

B2FIG. 5 VALVE SOUPAPE1 67C−12111−00 VALVE, INTAKE 3 3 3SOUPAPE, ADMISSION2 62Y−12121−00 VALVE, EXHAUST 3 3 3SOUPAPE, ECHAPPEMENT3 62Y−12116−00 SEAT,