Yamaha MDX-9 Service Manual

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MDX-596
MDX-596
100718
SERVICE MANUAL
MDX-596
IMPORTANT NOTICE
This manual has been provided for the use of authorized YAMAHA Retailers and their service personnel.
It has been assumed that basic service procedures inherant to the industry, and more specifically YAMAHA Products, are already
known and understood by the users, and have therefore not been restated.
WARNING: Failure to follow appropriate service and safety procedures when servicing this product may result in personal
injury, destruction of expensive components and failure of the product to perform as specified. For these reasons,
we advise all YAMAHA product owners that all service required should be performed by an authorized
YAMAHA Retailer or the appointed service representative.
IMPORTANT: The presentation or sale of this manual to any individual or firm does not constitute authorization, certification or
recognition of any applicable technical capabilities, or establish a principle-agent relationship of any form.
The data provided is believed to be accurate and applicable to the unit(s) indicated on the cover. The research, engineering, and
service departments of YAMAHA are continually striving to improve YAMAHA products. Modifications are, therefore, inevitable
and specifications are subject to change without notice or obligation to retrofit. Should any discrepancy appear to exist, please contact
the distributor's Service Division.
WARNING: Static discharges can destroy expensive components. Discharge any static electricity your body may have accumu-
lated by grounding yourself to the ground buss in the unit (heavy gauge black wires connect to this buss).
IMPORTANT: Turn the unit OFF during disassembly and parts replacement. Recheck all work before you apply power to the unit.
MINIDISC RECORDER
IC DATA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25—34
BLOCK DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . 35—37
TEST POINT WAVEFORMS . . . . . . . . . . . . . . . 38—39
PRINTED CIRCUIT BOARD . . . . . . . . . . . . . . . 40—46
MD VOLTAGES . . . . . . . . . . . . . . . . . . . . . . . . . . . . .47
SCHEMATIC DIAGRAM . . . . . . . . . . . . . . . . . . 48—50
REMOTE CONTROL TRANSMITTER . . . . . . . . . . .51
PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52—61
GREASE APPLICATION DIAGRAM . . . . . . . . . . . . 62
CONTENTS
TO SERVICE PERSONNEL . . . . . . . . . . . . . . . . . 1—2
REAR PANELS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
INTERNAL VIEW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
DISASSEMBLY PROCEDURES . . . . . . . . . . . . . . 4—6
ADJUSTMENT & TEST MODE . . . . . . . . . . . . . . 7—16
SPECIAL TEST MODE . . . . . . . . . . . . . . . . . . . . . . .17
ERROR DISPLAY . . . . . . . . . . . . . . . . . . . . . . . 18—19
TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . 20—24
+10
6
1
7
2
8
3
9
4
0
5
RNDM
S/F
PROG
A - B
REPEAT
DISPLAY?! SCROLL
( ) &
ABC DEF GHI JKL MNO
PQR
SPACE
STU VWX YZ /
TITLE
SEARCH
SKIP
PLAY PAUSE STOP REC
REC
M-MARK MONO/ST
INPUT
CHAR.
NUMBER
DELETE
SET
ER
TY
WDA SCD-P
SYNCTIME
Page view 0
1 2 3 4 5 6 ... 58 59

Summary of Contents

Page 1 - MINIDISC RECORDER

MDX-596MDX-596100718SERVICE MANUALMDX-596IMPORTANT NOTICEThis manual has been provided for the use of authorized YAMAHA Retailers and their service pe

Page 2 - ■ TO SERVICE PERSONNEL

MDX-596MDX-596Description of TEST modes1. EJECT mode To TEMP setting (of EEPROM setting)[ _ _ EJECT _ _ _ ] To CONTROL setting (of EEPROM setting)Lase

Page 3 - ■ REAR PANELS

MDX-596MDX-59610● Confirmation of pick-up laser powerRecording and reproduction can be checked by using the laser power meter. However it should beuse

Page 4 - ■ SPECIFICATIONS

MDX-596MDX-596113. AUTO adjustment mode Disc in use: TDYS1 (SONY) [for reproduction] or commercially availablemini disc for recordingStep Setting meth

Page 5 - ■ INTERNAL VIEW

MDX-596MDX-5967. TEST-REC mode Disc in use: Commercially available mini disc for recording (It is used to check the REC function at the specified addr

Page 6 - MD Mechanism

MDX-596MDX-596● Forced rotation of loading motorIt is possible to force the loading motor to rotate by turning the jog dial when the microprocessor ve

Page 7 - Spindle Motor

MDX-596MDX-59614Fig. 11MECHANISM ADJUSTMENTWhen making an adjustment, be sure to connect an extension cable for servicing and an expansion P.C.B. as s

Page 8 - ■ ADJUSTMENT & TEST MODE

15EEPROM SETTING MODE TRANSITION DIAGRAMNote) To return to the SUB MENU or MAIN MENU display of the test mode, press the DELETE/CANCEL button.5. EEPRO

Page 9

16SLG ❍ ❍ 3E HSL2 ❍ ❍ 10 HSLDLIM ❍ ❍ 7F HSLDLEV ❍ ❍ 12 HSLKLVk ❍ ❍ 55 HSLKLVt ❍ ❍ 2E HSLKLVm ❍ ❍ 55 HSLBKm ❍ ❍ 08 HSLKrio ❍ ❍ 60 HSLKroi ❍ ❍ 68 HSLK1i

Page 10

MDX-596MDX-596 SPECIAL TEST MODE● How to set to the special test modePress the POWER button while pressing the SET/ENTER button and the STOP button.

Page 11 - [ TEMP 7A 79 ]

MDX-596MDX-59618Can't RECCan't CopyDIGin UnlockTOC FullUTOC ERR RUTOC ERR AUTOC ERR L0 ~ 4Not AudioDisc FullPlayback MDProtectedError on dis

Page 12

MDX-596MDX-596AC LEAKAGETESTER OREQUIVALENTEQUIPMENTUNDER TESTINSULATINGTABLEWALLOUTLET TO SERVICE PERSONNEL1Critical Components InformationComponent

Page 13

MDX-596MDX-59619Can' t EditTMP Over!!DISC ERR RDISC ERR SDISC ERR WTOC ERR STOC ERR RU TOC W ERRFOCUS ERRBLANK DISCTOC W ERROREEPROM ERRORError o

Page 14 - Push down with a finger

MDX-596MDX-59620YESNONOWhen MD fails to operateWhen the objective lens of the optical pickup becomes dirty, MD may fail to operate. Clean the objecti

Page 15 - MECHANISM ADJUSTMENT

MDX-596MDX-59621NO▼YESNO▼YES▼YESYES▼YES▼YES▲▲▲ Disc cannot be loaded properly.Does the loading function work properly when a disc is inserted?Does No.

Page 16

MDX-596MDX-59622▼NO▼YES▲▼▼Normal reproductionApplicable when the E2-PROM value has been confirmed as normal in the test modeIs initialization done pro

Page 17 - EEPROM CONTENTS LIST

MDX-596MDX-59623YES▲▲YESNO▲▼YES▼YES▲Recording/reproduction functionLoad a low reflection disc and after confirming the audio output in the normal repr

Page 18 - ■ SPECIAL TEST MODE

MDX-596MDX-59624▼YES▲▲▼YESSpindle motor does not run.Is a correct waveform provided at No.24 and 25 pins of IC1201during the AUTO adjustment mode step

Page 19 - ■ ERROR DISPLAY

MDX-596MDX-59625 IC DATAMODESWBPFBIASADIP AGCDIFFRESISTOR & SWEFM AGCRF1RF2RF3RF4REFIREFOAOUTASWAINBINBSWBOUT2-1ADAGIADAGCADIPNFADIPOGND2WBOVCC2O

Page 20 - Mechanism Error

MDX-596MDX-59626The * marked terminal is a terminal which is not connected externally (open terminal).No. Pin Name33* ADIPNF34 ADAGC35 ADAGI36 2-137 E

Page 21 - ■ TROUBLESHOOTING

MDX-596MDX-59627No. Pin Name I/O10 BIN I11 EIN I12 FIN I13 VBAT I14 VDD115 DGND16 TEST2 I17* X176KO O18 FODRF O19 FODRR O20 TRDRF O21 TRDRR O22 SLDRF

Page 22

MDX-596MDX-59628No. Pin Name I/O65 XO O66 DIN I67 DOUT O68 PLLBVG O69 DGND70 LRCK O71 BCLK O72 DFCK O73 ADDATA I74 DADATA O75* FEMON O76* TOTMON O77*

Page 23

MDX-596MDX-5962 REAR PANELS▼ R model▼ G, B models▼ A modelVARO! : AVATTAESSA JA SUOJALUKITUS OHITETTAESSA OLET ALTTIINA NÄKYMÄTTÖMÄLLELASER-SÄTEILYL

Page 24

MDX-596MDX-59629Pin No. Name Function1, 2 DQ0, DQ1 Data input/data output3 WE Write enable4 RAS Low address strobe5 A9 Address input6 — 9 A0-A3 Addres

Page 25

MDX-596MDX-59630No. Pin Name I/O1 4M/16M O2 64M O3 LDVAR O4* ADJS O5 CIN I6* NC7 UNLOCK I8 BYTE I9 CNVss I10* STID OUT O11* SEACH OUT O12 RESET I13* N

Page 26 - ■ IC DATA

MDX-596MDX-59631No. Pin Name I/O55* P37 O56* P36 O57* P35 O58* P34 O59* P33 O60* P32 O61 P31 O62 Vcc I63 INNSW I64 GND65 L3 DATA O66 L3 MODE O67 L3 CL

Page 27 - ATRAC Encoder/Decoder

MDX-596MDX-59632Pin No. Name Function1 VSSA(ADC) ADC analog ground2 VDDA(ADC) ADC analog power supply3 VINL ADC input (left)4 Vref(A) ADC reference vo

Page 28

MDX-596MDX-59633IC6 : M30622M8-xxxFPMain System MicroprocessorNo. Port I/O Name1 P96/ANEX1 I/O2 P95/ANEX0 I/O3 P94/DA1 I/O4 P93/DA0 I/O5 P92/TB2in O D

Page 29

MDX-596MDX-59634No. Port I/O Name40 P56/ALE I/O41 P55//HOLD I FLASH_GND42 P54//HLDA O POWERDOWN43 P53/BCLK I/O44 P52//RD I/O45 P51//WRH,/BHE I/O46 P50

Page 30 - IC1402 : 58X2402T

MDX-596MDX-59635 BLOCK DIAGRAM (MD)12345678910111213141516171819202122232425262728D GNDD GNDRESETMD-STDSCKKDATAMDDATADSTBD GNDD GNDDVDDDVDDPCONTOLOAD

Page 31 - MD System Microprocessor

ABCDEFGH123456MDX-596 BLOCK DIAGRAME-37/J-35IC6 CPUM30622M8-XXXFPDISPLAY DRIVEIC601MUTECONTROLQ8,D3,4,6DISPLAYV601Q4Q6Q5Q7PHONESINPOWER SWSW401L302FL

Page 32

ABCDEFGH123456MDX-596 TEST POINT WAVEFORME-38/J-36POWER ONTOC READ(Low reflection disc)TOC READ(Low reflection disc)TOC READ(Low reflection disc)PLAY

Page 33 - AD Converter/DA Convereter

ABCDEFGH123456MDX-596 PRINTED CIRCUIT BOARDq to #3: TEST POINT WAVEFORMS (See page E38/J36)E-41/J-39C1616 XL1201IC1101CN1101IC1202IC1201IC1601CN1401I

Page 34 - Main System Microprocessor

MDX-596MDX-5963 SPECIFICATIONSUnits : mm (inch)265.9 (10–1/2")287.8 (11–5/16")15.2(5/8")6.7(1/4")435 (17–1/8")16(5/8")8

Page 35

ABCDEFGH123456MDX-596Point q (Pin 13 of IC6)V : 2V/div H : 20 µsec/divDC range 1 : 1 probePoint wCH1 : Emitter of Q2CH2 : Collector of Q14V : 2V/div C

Page 36 - ■ BLOCK DIAGRAM (MD)

ABCDEFGH123456MDX-596 PRINTED CIRCUIT BOARD (Foil side)E-45/J-43FL2FL1AC2GNDAC1L301W301#8TO : MAIN(1)W302#401TO : MAIN(4)MAIN (3) P.C.B.FROM : POWER

Page 37 - ■ BLOCK DIAGRAM

PRINTED CIRCUIT BOARDABCDEFGH123456MDX-595E-46/J-44CN1932SW1936LEAD INMD MECHANISMSWITCH PWB-E1M901MD SPINDLE MOTORM902MD SLED MOTORORBL16CN1402TO M

Page 38 - ■ TEST POINT WAVEFORM

ABCDEFGH123456IJK78NDX-596 SCHEMATIC DIAGRAM12345671016301718192223242521272831292026323314151213TP1630TP1303TP1130TP1415TP1213TP1136TP1422TP1421TP14

Page 39 - ■ PRINTED CIRCUIT BOARD

ABCDEFGH123456IJKL78MDX-596* All voltages are measured with a 10MΩ/DC electric volt meter.* Components having special characteristics are marked Z and

Page 40 - MAIN (1) P.C.B

ABCDEFGH123456IJK78NDX-596* All voltages are measured with a 10MΩ/DC electric volt meter.* Components having special characteristics are marked Z and

Page 41 - MAIN (5) P.C.B

ABCDE1234567MDX-59651 SCHEMATIC DIAGRAMREMOTE CONTROL TRANSMITTERR12.2ΩKI/O8KI/O7SOREMVDDXOUTXINVSSKI/O5KI/O4KI/O3KI/O2KI/O1KI/O0KI3KI2KI1KI012345678

Page 42 - ■ MD VOLTAGES

MDX-596MDX-59652ABBREVIATIONS IN THIS LIST ARE AS FOLLOWS :C.A.EL.CHP : CHIP ALUMI. ELECTROLYTIC CAPC.CE : CERAMIC CAPC.CE.ARRAY : CERAMIC CAP ARRAYC.

Page 43 - MD MAIN PWB-C

MDX-596MDX-596SchmRef. PART NO. DescriptionNew Parts*SchmRef. PART NO. DescriptionNew Parts*53P.C.B. MAIN* V5731000 P.C.B. MAIN(R)* V5731100 P.C.B. MA

Page 44 - E-49/J-47

MDX-596MDX-596SchmRef. PART NO. DescriptionNew Parts*SchmRef. PART NO. DescriptionNew Parts*54P.C.B. MAIN* D5 VG437600 DIODE.ZENR MTZJ5.6A 5.6V* D6 V

Page 45 - FL DRIVER

MDX-596MDX-596 DISASSEMBLY PROCEDURES(Remove parts in disassembly order as numbered.)Fig. 24 INTERNAL VIEW1. Removal of Top Covera. Remove 4 screws

Page 46 - REMOTE CONTROL TRANSMITTER

MDX-596MDX-59655P.C.B. MD MAINSchmRef. PART NO. Description RemarksSchmRef. PART NO. Description Remarks*New Parts*New PartsP.C.B. MD MAINC1100 AAX025

Page 47 - PARTS LIST

MDX-596MDX-59656P.C.B. MD MAINSchmRef. PART NO. Description Remarks*New PartsSchmRef. PART NO. Description Remarks*New Parts* IC1201 AAX17310 IC LR378

Page 48 - P.C.B. MAIN

MDX-596MDX-59657P.C.B. MD MAIN CHIP RESISTORSSchmRef. PART NO. Description Remarks*New PartsSchmRef. PART NO. Description Remarks*New PartsR1463 AAX01

Page 49

ABCDE1234567MDX-596 EXPLODED VIEW58251-3244484828262004522(5)4924494792241434112434345434343212(7)292(1)4630234527422(3)11472(4)252(2)1-111-241-321-2

Page 50 - P.C.B. MD MAIN

MDX-596MDX-596 MECHANICAL PARTSRef.No. PART NO. Description Remarks MarketsNew Parts*591-5 MF119200 FLEXIBLE FLAT CABLE 19P 200mm* 1-11 V5235500 FRON

Page 51

ABCDE1234567MDX-59660 EXPLODED VIEW (MD Recorder Unit)741252SW1934SW1933SW1932SW1931SW1930179M9033PWB-E1SW1936M902504342728141550335M901507501x224507

Page 52 - P.C.B. MD MAIN CHIP RESISTORS

MDX-596MDX-596Ref.No. PART NO. Description Remarks MarketsNew Parts*61 MECHANICAL PARTS (MD Recorder Unit)V5063300 MD RECORDER UNIT V5063300* 2 AAX16

Page 53 - EXPLODED VIEW

ABCDE1234567MDX-59662GREASE APPLICATION DIAGRAMGreaseG : Molykote PG-662O : HYDRO-FLUTE EP-68745293M9022721181022GGGGGGGGGGOG

Page 54 - MECHANICAL PARTS

Parts List for Carbon Resistors1/6W Type Part No.HF45 7100HF45 7110HF85 7120HF45 7130HF45 7150HF45 7180HF45 7220HF45 7240HF85 7270HF45 7300HF45 7330HF

Page 55

MDX-596MDX-596

Page 56 - New Parts

MDX-596MDX-5965Disassembly of MD Recorder UnitRemove the MD Recorder unit according to Steps 1 and 3 of the disassembly procedure (page 4).Removal of

Page 57 - GREASE APPLICATION DIAGRAM

MDX-596MDX-5966Fig. 5Removal of MD Loading P.C.B./Loading Motor (Fig. 5)1. Remove 1 screw (B1).2. Remove 3 hooks (B2) and then remove the MDLoading P.

Page 58 - 1/6W Type

MDX-596MDX-5967TEST MODE1. How to enter the test mode1) Press the POWER button while pressing the SET/ENTER button and the PLAY/PAUSE button.Version o

Page 59

MDX-596MDX-59683. How to cancel test mode (Entry of EEPROM adjustment value)1) Be sure to perform AUTO preliminary adjustment, AUTO adjustment and AUT

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