Yamaha TDM900P User Manual Page 1

TDM900(5PS1)EUROPETDM900P(5PS2)OCEANIA1A5PS−300E2

B5FIG. 3 CRANKSHAFT. PISTON1 5PS−11400−00 CRANKSHAFT ASSY 1 12 3LD−11416−00 PLANE BEARING, CRANKSHAFT 1 6 6 UR BLUE3LD−11416−10 PLANE BEARING, CRANKSH

B6FIG. 4 VALVE1 3LD−12111−01 V ALVE, INTAKE (3LD.) 2 22 3LD−12112−01 VALVE, INTAKE 2 (3LD:) 4 43 5PS−12121−00 VALVE, EXHAUST 4 441WG−12116−00 SEAT, VA

B7FIG. 4 VALVE10 3LD−12169−70 PAD, ADJUSTING (2.05) 10 10 UR3LD−12169−90 PAD, ADJUSTING (2.10) 10 10 UR3LD−12169−E0 PAD, ADJUSTING (2.15) 10 10 UR3LD−

B8FIG. 5 CAMSHAFT. CHAIN1 5PS−12171−00 CAMSHAFT 1 1 12 5PS−12180−00 CAMSHAFT ASSY 2 1 13 3LD−12176−00 SPROCKET, CAM CHAIN 2 24 90105−07342 BOLT, FLANG

B9FIG. 6 WATER PUMP1 5PS−12420−00 WATER PUMP ASSY 1 12 3LD−12439−00 .O−RING 1 13 91314−06020 .BOLT 2 24 99009−12400 .CIRCLIP 1 15 95024−06012 .BOLT, F

B10FIG. 7 RADIATOR. HOSE1 5PS−12461−00 RADIATOR ASSY 1 12 5PS−12405−00 BLOWER ASSY 1 13 90119−06044 BOLT, WITH W ASHER 4 44 1AA−12535−00 PLATE 4 45 4F

B11FIG. 7 RADIATOR. HOSE28 1AE−12410−00 THERMOSTAT ASSY 1 129 5PS−12417−00 HOUSING, THERMOSTAT 1 130 4NX−12413−00 COVER, THERMOSTAT 1 131 93210−49046

B12FIG. 8 OIL PUMP1 3LD−13300−00 OIL PUMP ASSY 1 12 99530−08012 PIN, DOWEL 1 13 5PS−13329−00 GASKET, PUMP COVER 1 14 98507−06045 SCREW , PAN HEAD 3 35

B13FIG. 8 OIL PUMP28 5PS−13417−00 COVER, STRAINER 1 129 3LD−13113−00 SEAT, CHECK BALL 1 130 93505−08030 BALL 1 131 90501−104F9 SPRING, COMPRESSION 1 1

B14FIG. 8 OIL PUMP55 90109−06056 BOLT 1 156 5PS−13317−00 PLATE, BAFFLE 1 157 90110−06018 BOLT, HEXAGON SOCKET HEAD 2 258 5PS−21761−00 GAUGE, LEVEL 1 1

A3TDM900/TDM900PPARTS CATALOGUEE2002 by Yamaha Motor Co., Ltd.1st Edition, Apr. 2002All rights reserved.Any reprinting or unauthorized usewithout the

B15FIG. 9 INTAKE1 5PS−13586−00 JOINT, CARBURETOR 1 2 22 91317−06020 BOLT 4 43 90450−63001 HOSE CLAMP ASSY 2 24 5PS−14414−00 STAY 2 1 15 95027−06010 BO

C2FIG. 9 INTAKE28 5Y9−12491−00 CLAMP 1 1 129 90450−52602 HOSE CLAMP ASSY 2 230 90445−08012 HOSE 1 131 5PS−14568−00 JOINT 1 132 90119−06214 BOLT, WITH

C3FIG. 10 INTAKE 21 5PS−13750−00 THROTTLE BODY ASSY 1 12 5Y9−12491−00 .CLAMP 1 2 23 5JW−14589−00 .SPRING 1 145DM−14936−00 .SEAT, SPRING 1 15 98507−050

C4FIG. 10 INTAKE 228 5JW−24311−00 .PIPE, FUEL 1 1 129 5FL−14348−10 .PIPE 1 1 130 5FL−14348−00 .PIPE 1 1 131 5PS−14103−00 .THROTTLE SCREW SET 1 132 5JW

C5FIG. 11 EXHAUST1 5PS−14610−00 EXHAUST PIPE ASSY 1 1 12 36Y−27414−00 .DAMPER, FOOTREST 1 13 5PS−14628−00 PROTECTOR, EXHAUST PIPE 1 14 91380−06010 BOL

C6FIG. 12 CRANKCASE1 5PS−15100−00 CRANKCASE ASSY 1 12 4XV−15138−00 .NOZZLE 1 1 134G0−15138−00 .NOZZLE 1 1 14 99530−10114 .PIN, DOWEL 1 15 99530−14016

C7FIG. 12 CRANKCASE28 3LD−15118−00 HOLDER 2 229 99530−08016 PIN, DOWEL 4 430 95817−06045 BOLT, FLANGE 2 231 95817−06070 BOLT, FLANGE 2 232 5PS−15416−0

C8FIG. 13 CRANKCASE COVER 11 5PS−15411−00 COVER, CRANKCASE 1 1 12 93317−21288 BEARING 1 13 93109−12075 OIL SEAL 2 24 5PS−15451−00 GASKET, CRANKCASE CO

C9FIG. 13 CRANKCASE COVER 128 90149−05009 SCREW 4 429 5PS−15462−00 GASKET, CRANKCASE COVER 3 1 130 91314−06025 BOLT 7 731 91314−06030 BOLT 2 232 99530

C10FIG. 14 STARTER CLUTCH1 5PS−15515−00 GEAR 3 1 12 3LD−15517−00 GEAR, IDLER 2 1 13 26H−15521−00 SHAFT 1 1 14 3LD−15512−00 GEAR, IDLER 1 1 15 3LD−1559

A4

C11FIG. 15 CLUTCH1 4TX−16150−02 PRIMARY DRIVEN GEAR COMP. 1 12 5PS−16356−00 ROD, PUSH 1 1 13 93306−00304 BEARING (B6003C4) 1 144H7−16154−00 PLATE, THR

C12FIG. 15 CLUTCH25 90201−10119 WASHER, PLATE 1 126 99009−10400 CIRCLIP 1 127 3VD−16164−00 PLATE, THRUST 2 1 128 3VD−16154−00 PLATE, THRUST 1 1 129 4N

C13FIG. 16 TRANSMISSION1 5PS−17401−00 MAIN AXLE ASSY 1 12 93306−30534 BEARING 1 13 5PS−15163−00 HOUSING, BEARING 1 1 14 90387−25004 COLLAR 1 15 5PS−17

C14FIG. 16 TRANSMISSION28 5PS−17251−00 GEAR, 5TH WHEEL (26T) 1 129 90201−25M72 WASHER, PLATE 1 130 90387−2511A COLLAR 1 131 5PS−17211−00 GEAR, 1ST WHE

C15FIG. 17 SHIFT CAM. FORK1 5PS−18540−00 SHIFT CAM ASSY 1 12 90149−05321 .SCREW 1 134UN−18542−00 .POINT, NEUTRAL 1 14 90501−06022 .SPRING, COMPRESSION

D2FIG. 18 SHIFT SHAFT1 5PS−18101−00 SHIFT SHAFT ASSY 1 12 90508−32682 .SPRING, TORSION 1 13 90201−191J4 .WASHER, PLATE 1 14 99009−19400 .CIRCLIP 1 15

D3FIG. 19 FRAME1 5PS−21110−00 FRAME COMP. 15PS−21110−10 FRAME COMP. 12 5PS−21190−00 REAR FRAME COMP. 1 13 90149−10002 SCREW 4 44 90111−12001 BOL T 1 1

D4FIG. 20 FENDER1 5PS−21511−00−P0 FENDER, FRONT 1 1 UR VDBMA5PS−21511−00−P1 FENDER, FRONT 1 1 UR S35PS−21511−00−P2 FENDER, FRONT 1 1 UR RYC12 90110−06

D5FIG. 20 FENDER24 5PS−2471K−00−P1 COVER, TAIL 1 1 1 UR S3 FOR RYC125 5PS−2472K−00−4B COVER, TAIL 2 1 1 UR BL2 FOR VDBMA5PS−2472K−00−P0 COVER, TAIL 2

D6FIG. 20 FENDER47 5PS−21654−10 WIRE 1 148 90109−06046 BOLT 2 249 90206−08051 WASHER, WAVE 2 250 90201−06043 WASHER, PLA TE 2 251 5PS−2132F−00 HOOK 1

FOREWORDA5This Parts Catalogue is related to the parts for the model(s) in the below frame. When you areordering replacement parts, please refer to th

D7FIG. 21 SIDE COVER1 5PS−21871−00 TANK, RECOVERY 1 12 90119−06117 BOLT, WITH WASHER 1 13 5EB−21875−00 CAP 1 14 26H−21828−00 ELBOW 1 15 90467−11019 CL

D8FIG. 22 REAR ARM1 5PS−22110−00 REAR ARM COMP. 1 12 5PS−22184−00 BUSH 1 13 93315−42523 BEARING 1 14 93315−42536 BEARING 1 15 5EB−22127−00 SHIM 1 16 5

D9FIG. 22 REAR ARM28 90101−10659 BOLT 1 129 95617−10100 NUT, U 1 130 90201−101J1 WASHER, PLATE 1 131 90387−127W0 COLLAR 1 132 5PS−22151−00 SEAL, GUARD

D10FIG. 23 REAR SUSPENSION1 5PS−22210−00 SHOCK ABSORBER ASSY, REAR 1 124GY−22216−20 .BUSH, REAR SHOCK ABSORBER 1 13 90105−10402 BOLT, FLANGE 1 14 9561

D11FIG. 24 STEERING1 93399−99932 BEARING 2 22 3FV−23462−00 SEAL, STEERING 1 13 4XV−23415−01 COVER, BALL RACE 1 1 14 90179−30691 NUT 2 25 4XV−23418−00

D12FIG. 25 FRON T FORK1 5PS−23102−00 FRONT FORK ASSY (L.H) 1 12 5PS−23126−00 .TUBE, OUTER (LEFT) 1 13 5PS−23110−00 .INNER TUBE COMP.1 1 143GM−23171−00

D13FIG. 25 FRON T FORK28 4PU−23144−00 .SEAL, DUST 1 129 5PS−23173−00 .SPINDLE, TAPER 1 130 509−23158−L0 .GASKET 1 131 278−23181−50 .BOLT, HEXAGON SOCK

D14FIG. 26 FUEL TANK1 5PS−13971−00 PIP E, FUEL 1 1 12 90464−16007 CLAMP 1 13 90464−16005 CLAMP 1 14 5PS−13972−00 PIP E, FUEL 2 1 15 90467−12003 CLIP 2

D15FIG. 26 FUEL TANK25 90110−05112 BOLT, HEXAGON SOCKET HEAD 3 326 91317−05010 BOLT 1 127 5PS−24318−00 PIP E, OVERFLOW 1 128 90467−09006 CLIP 1 129 5P

E2FIG. 27 SEAT1 5PS−24730−00 DOUBLE SEAT ASSY 1 12 5PS−2470F−00 .SEAT COVER COMP. 1 134HM−24728−00 .BRACKET, SEAT 1 14 90179−06635 .NUT 1 15 22W−24741

MODEL LABELA6(1) A label called “Model Label” is affixed in the location as indicated in (3) below.When using this parts catalogue, please be sure to

E3FIG. 28 FRONT WHEEL1 5PS−25168−00−33 CAST WHEEL, FRONT 1 1 YB2 4XV−25117−00 SPACER, BEARING 1 13 93306−00420 BEARING (B6004) 2 24 93106−28043 OIL SE

E4FIG. 29 FRONT BRAKE CALIPER1 5PX−2581T−00 DISC BRAKE ASSY 2 22 90109−064G6 BOLT 12 1235DM−2580T−00 CALIPER ASSY (LEFT) 1 14 4SV−W0057−00 .PISTON ASS

E5FIG. 30 REAR WHEEL1 5PS−25338−00−33 CAST WHEEL, REAR 1 1 YB2 93306−07806 BEARING 2 23 93106−35042 OIL SEAL 1 14 5PS−25317−00 SPACER, BEARING 1 15 5E

E6FIG. 30 REAR WHEEL25 5EB−25377−00 COLLAR, WHEEL 1 1PART NO. DESCRIPTION REMARKSREF.NO.5PS15PS2

E7FIG. 31 REAR BRAKE CALIPER1 4JH−2582W−00 DISC, REAR BRAKE 2 1 12 90109−083G4 BOLT 6 63 5PS−2580W−00 CALIPER ASSY, REAR 2 1 14 5JW−W0057−00 .PISTON A

E8FIG. 32 STEERING HANDLE. CABLE1 5PS−26111−00 HANDLEBAR 1 12 5JW−26241−00 GRIP 1 13 5PS−26240−00 GRIP ASSY 1 14 51J−26246−01 END, GRIP 2 25 5PS−26302

E9FIG. 33 FRONT MASTER CYLINDER15DM−W2587−00 MASTER CYLINDER SUB ASSY 1 125DM−W0041−50 .CYLINDER KIT, MASTER 1 134HM−W2585−01 .RESERVOIR CAP SET 1 144

E10FIG. 34 STAND. FOOTREST1 5PS−27311−00 STAND, SIDE 1 12 128−27114−00 STOPPER, MAIN STAND 1 13 5PS−27321−00 BRACKET, SIDE STAND 1 14 5PS−27352−00 HOO

E11FIG. 34 STAND. FOOTREST28 5PS−27442−00 BRACKET 2 1 129 5PS−27443−00 BRACKET 3 1 130 90110−08220 BOLT, HEXAGON SOCKET HEAD 4 431 90383−14001 BUSH, F

E12FIG. 35 REAR MASTER CYLINDER1 5PS−27211−00 PEDAL, BRAKE 1 12 90201−14215 WASHER, PLA TE 1 13 5PS−27212−00 SHAFT, BRAKE PEDAL 1 14 92014−06025 BOLT,

CONTENTSENGINECYLINDER HEAD B2...CYLINDER B4...CRANKSHAFT. PISTON B5...

E13FIG. 35 REAR MASTER CYLINDER28 5PS−25874−00 HOSE, BRAKE 1 129 90401−10172 BOLT, UNION 2 230 90201−10118 WASHER, PLATE 4 4PART NO. DESCRIPTION REMAR

E14FIG. 36 COW LING 11 5PS−2835G−00−4B BODY, FRONT UPPER 1 1 1 UR BL2 FOR VDBMA5PS−2835G−00−P0 BODY, FRONT UPPER 1 1 1 UR BS4 FOR S35PS−2835G−00−P1 BO

E15FIG. 36 COW LING 126 90464−15195 CLAMP 3 327 95707−08500 NUT, FLANGE 1 128 5PS−28396−00 PLATE 1 1 129 5PS−28397−00 PLATE 2 1 130 5PS−28331−00 BOLT,

F2FIG. 36 COW LING 149 4TX−21717−00 DAMPER 1 150 97707−50016 SCREW, TAPPING 2 251 5PS−28321−00 STAY 1 1 152 95807−06020 BOLT, FLANGE 1 153 5PS−28357−0

F3FIG. 37 GENERATOR1 5PS−81410−00 STATOR ASSY 1 12 5PS−81450−00 ROTOR ASSY 1 13 90110−06042 BOLT, HEXAGON SOCKET HEAD 3 34 90110−05011 BOLT, HEXAGON S

F4FIG. 38 STARTING MOTOR1 3LD−81890−00 MOTOR ASSY 1 12 3AJ−81801−00 .BRUSH SET 1 13 3AJ−81809−00 .WASHER KIT 1 14 3AJ−81830−00 .FRONT BRACKET ASSY 1 1

F5FIG. 39 FLASHER LIGHT1 5PS−83310−00 FRONT FLASHER LIGHT ASSY 1 1 12 1KH−83311−00 .BULB (12V−10W) 1 13 5PW−8333A−00 .LENS COMP 1 14 97706−04012 .SCRE

F6FIG. 40 METER1 5PS−83570−00 SPEEDOMETER ASSY 1 1 UR5PS−83570−10 SPEEDOMETER ASSY 1 UR FOR GBR2 4YR−83517−00 .BULB (12V−1.4W T5) 2 2 HI−BEAM,CHECKENG

F7FIG. 41 HEADLIGHT1 5PS−84310−00 HEADLIGHT UNIT ASSY 1 UR5PS−84310−10 HEADLIGHT UNIT ASSY 1 1 UR FOR GBR, ZAF,OCE2 * .BULB (12V−55W−H7) 2 2 LM HALOGE

F8FIG. 42 TAILLIGHT1 5PS−84710−00 TAILLIGHT UNIT ASSY 1 12 1A2−84714−41 .BULB (12V−21/5W) 1 13 5PS−84721−00 .LENS, TAILLIGHT 1 14 47X−84723−00 .GASKET

B2FIG. 1 CYLINDER HEAD1 5PS−11101−00 CYLINDER HEAD ASSY 1 12 3LD−11133−10 .GUIDE, INTAKE VALVE 6 63 3LD−11134−10 .GUIDE, EXHAUST VALVE 4 44 93440−1010

F9FIG. 43 HANDLE SWITCH. LEVER1 5PS−83969−00 SWITCH, HANDLE 5 15PS−83972−00 SWITCH, HANDLE 4 12 98507−05030 .SCREW, PAN HEAD 1 13 98507−05040 .SCREW,

F10FIG. 44 ELECTRICAL 11 5PS−8591A−00 ENGINE CONTROL UNIT ASSY 1 12 97024−06016 BOLT 2 23 92904−06600 WASHER 2 242UJ−82310−01 IGNITION COIL ASSY 2 25

F11FIG. 44 ELECTRICAL 127 90202−05187 WASHER, PLA TE 2 228 5PS−82501−00 MAIN SWITCH STEERING LOCK 15PS−82501−10 MAIN SWITCH STEERING LOCK 129 90109−08

F12FIG. 45 ELECTRICAL 215RT−82566−60 SWITCH, SIDE STAND 1 12 98507−05020 SCREW , PAN HEAD 2 23 95607−05200 NUT, U FLANGE 2 24 5PS−82540−00 NEUTRAL SWI

F13FIG. 45 ELECTRICAL 228 3XV−83350−21 FLASHER RELAY ASSY 1 129 35J−83371−32 HORN 1 130 92017−06010 BOLT, BUTTON HEAD 1 131 5PS−2317E−00 STAY 1 132 95

NUMERICAL INDEXPART NO.GRIDNO.PART NO.GRIDNO.PART NO.GRIDNO.PART NO.GRIDNO.PART NO.GRIDNO.PART NO.GRIDNO.M15DM−W0041−50 E − 94BH−W0042−50 E −124SV−W00

NUMERICAL INDEXPART NO.GRIDNO.PART NO.GRIDNO.PART NO.GRIDNO.PART NO.GRIDNO.PART NO.GRIDNO.PART NO.GRIDNO.M25PS−2132F−00 D − 64XV−21376−00 D − 55PS−213

NUMERICAL INDEXPART NO.GRIDNO.PART NO.GRIDNO.PART NO.GRIDNO.PART NO.GRIDNO.PART NO.GRIDNO.PART NO.GRIDNO.M35PS−82540−00 F −125RT−82566−60 F −125PS−825

NUMERICAL INDEXPART NO.GRIDNO.PART NO.GRIDNO.PART NO.GRIDNO.PART NO.GRIDNO.PART NO.GRIDNO.PART NO.GRIDNO.M490450−25037 B −1390450−32015B−1090450−38040

NUMERICAL INDEXPART NO.GRIDNO.PART NO.GRIDNO.PART NO.GRIDNO.PART NO.GRIDNO.PART NO.GRIDNO.PART NO.GRIDNO.M599530−08016C− 799530−10114C− 6C − 8C − 9995

B3FIG. 1 CYLINDER HEAD27 90109−06044 BOLT 1 128 90109−06045 BOLT 1 129 4KG−1111G−00 RUBBER, MOUNT 1 8 8PART NO. DESCRIPTION REMARKSREF.NO.5PS15PS2

B4FIG. 2 CYLINDER1 5PS−11311−00 CYLINDER 1 1 12 5PS−11351−00 GASKET, CYLINDER 1 13 99530−14016 PIN, DOWEL 2 24 90153−06029 SCREW, HEXAGON 1 15 90430−0