Yamaha FZ6RY Owner's Manual

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DIC183
36P-28199-10
FZ6RY(C)
OWNER’S MANUAL
Read this manual carefully before operating this vehicle.
LIT-11626-22-77
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1 2 3 4 5 6 ... 109 110

Summary of Contents

Page 1 - FZ6RY(C)

DIC18336P-28199-10FZ6RY(C)OWNER’S MANUALRead this manual carefully before operating this vehicle.LIT-11626-22-77

Page 2 - EAU10042

LOCATION OF IMPORTANT LABELS1-31California only8California only 9 California only7U36P10E0.book Page 3 Thursday, November 13, 2008 4:45 PM

Page 3 - INTRODUCTION

CONSUMER INFORMATION10-410EAU26560Motorcycle noise regulation TAMPERING WITH NOISE CONTROL SYSTEM PROHIBITED:Federal law prohibits the following acts

Page 4 - IMPORTANT MANUAL INFORMATION

CONSUMER INFORMATION10-510EAU26632Maintenance record Copies of work orders and/or receipts for parts purchased and installed on your vehicle will be r

Page 5

CONSUMER INFORMATION10-61036000 mi(55000 km) or54 months40000 mi(61000 km) or60 monthsMaintenanceintervalDate ofserviceMileageServicing dealername and

Page 6 - TABLE OF CONTENTS

CONSUMER INFORMATION10-710EAU26663YAMAHA MOTOR CORPORATION, U.S.A. STREET AND ENDURO MOTORCYCLE LIMITED WARRANTY a)b)c)d)e)f)1.2.Yamaha Motor Corporat

Page 7

CONSUMER INFORMATION10-810WARRANTY QUESTIONS AND ANSWERSWhat costs are my responsibility during the warranty period?The customer’s responsibility incl

Page 8

CONSUMER INFORMATION10-910EAU26750YAMAHA EXTENDED SERVICE (Y.E.S.) Keep your Yamaha protected even after your warranty expires with genuine Yamaha Ext

Page 9

CONSUMER INFORMATION10-1010We urge you to act now. You’ll get the excellent benefits of TRIP coverage right away, and you’ll rest easy knowing you’ll

Page 10 - LOCATION OF IMPORTANT LABELS

INDEXAAir filter element, replacing ... 7-19BBattery ... 7-34Brake and clutch levers, c

Page 11 - SAFETY INFORMATION

INDEXTroubleshooting ...7-42Troubleshooting charts ... 7-43Turn signal indicator light ...

Page 12

U36P10E0.book Page 3 Thursday, November 13, 2008 4:45 PM

Page 13

2-12SAFETY INFORMATIONEAU10283Be a Responsible OwnerAs the vehicle’s owner, you are respon-sible for the safe and proper operationof your motorcycle.M

Page 14

PRINTED IN JAPAN2008.11-4.2×1 CR(E)PRINTED ON RECYCLED PAPER YAMAHA MOTOR CO., LTD.DIC183

Page 15 - DESCRIPTION

SAFETY INFORMATION2-22due to excessive speed or under-cornering (insufficient lean anglefor the speed).• Always obey the speed limit andnever travel f

Page 16

SAFETY INFORMATION2-32● Do not run engine in poorly venti-lated or partially enclosed areassuch as barns, garages, or car-ports.● Do not run engine ou

Page 17

SAFETY INFORMATION2-42modifications not specifically recom-mended by Yamaha, even if sold andinstalled by a Yamaha dealer.Aftermarket Parts, Accessori

Page 18 - Main switch/steering lock

DESCRIPTION3-13EAU10410Left view1 2 3,4 567891. Air filter element (page 7-19)2. Passenger seat lock (page 4-13)3. Main fuse (page 7-35)4. Fuse box (p

Page 19 - Indicator and warning lights

DESCRIPTION3-23EAU10420Right view6789105123 41. Helmet holder (page 4-17)2. Battery (page 7-34)3. Rear brake fluid reservoir (page 7-26)4. Engine oil

Page 20 - ECA10021

DESCRIPTION3-33EAU10430Controls and instruments12 3 567841. Clutch lever (page 4-9)2. Left handlebar switches (page 4-8)3. Main switch/steering lock (

Page 21

INSTRUMENT AND CONTROL FUNCTIONS4-14EAU10460Main switch/steering lock The main switch/steering lock controlsthe ignition and lighting systems, and isu

Page 22 - Multi-function meter unit

INSTRUMENT AND CONTROL FUNCTIONS4-24To unlock the steeringPush the key in, and then turn it to“OFF” while still pushing it.EAU11004Indicator and warni

Page 23 - 1. Clock

EAU10042Read this manual carefully before operating this vehicle. This manual should stay with this vehicle if it is sold.U36P10E0.book Page 1 Thurs

Page 24 - 1. Fuel meter

INSTRUMENT AND CONTROL FUNCTIONS4-34circuit, the following cycle will berepeated until the malfunction iscorrected: The oil level warninglight will fl

Page 25 - Handlebar switches

INSTRUMENT AND CONTROL FUNCTIONS4-44Coolant temperatureDisplay Conditions What to doUnder 39 °C (Under 103 °F)Message “Lo” is displayed. OK. Go ahead

Page 26 - Clutch lever

INSTRUMENT AND CONTROL FUNCTIONS4-54EAU11534Engine trouble warning light “” This warning light comes on or flashesif a problem is detected in the elec

Page 27 - Brake pedal

INSTRUMENT AND CONTROL FUNCTIONS4-64TachometerThe electric tachometer allows the riderto monitor the engine speed and keep itwithin the ideal power ra

Page 28 - Fuel tank cap

INSTRUMENT AND CONTROL FUNCTIONS4-74mode “F-TRIP” and start counting thedistance traveled from that point. In thatcase, push the “SELECT” button tosw

Page 29 - 2. Fuel level

INSTRUMENT AND CONTROL FUNCTIONS4-84Self-diagnosis deviceThis model is equipped with a self-diag-nosis device for various electrical cir-cuits.If a pr

Page 30 - Catalytic converter

INSTRUMENT AND CONTROL FUNCTIONS4-94EAU12400Dimmer switch “ / ” Set this switch to “” for the highbeam and to “” for the low beam.EAU12460Turn signal

Page 31

INSTRUMENT AND CONTROL FUNCTIONS4-104EAU12870Shift pedal The shift pedal is located on the leftside of the engine and is used in com-bination with the

Page 32 - EAU47450

INSTRUMENT AND CONTROL FUNCTIONS4-114EAU13074Fuel tank cap To open the fuel tank capOpen the fuel tank cap lock cover, in-sert the key into the lock,

Page 33

INSTRUMENT AND CONTROL FUNCTIONS4-1243. Wipe up any spilled fuel immedi-ately. NOTICE: Immediately wipeoff spilled fuel with a clean, dry,soft cloth,

Page 34 - Storage compartment

INTRODUCTIONEAU10083Congratulations on your purchase of the Yamaha FZ6RY(C). This model is the result of Yamaha’s vast experience in theproduction of

Page 35 - Rear view mirrors

INSTRUMENT AND CONTROL FUNCTIONS4-134EAU13433Catalytic converter This model is equipped with a catalyticconverter in the exhaust system.WARNINGEWA1086

Page 36 - Adjusting the shock absorber

INSTRUMENT AND CONTROL FUNCTIONS4-144To install the passenger seat1. Insert the projection on the rear ofthe passenger seat into the seatholder as sho

Page 37 - Sidestand

INSTRUMENT AND CONTROL FUNCTIONS4-154EAU47450Adjusting the rider seat height The rider seat height can be adjusted toone of two positions to suit the

Page 38

INSTRUMENT AND CONTROL FUNCTIONS4-1646. Install the passenger seat.To change the rider seat height tothe low position1. Remove the passenger and rider

Page 39 - EWA11151

INSTRUMENT AND CONTROL FUNCTIONS4-174EAU47350Helmet holder The helmet holder is located under thepassenger seat. A helmet holding cableis provided in

Page 40

INSTRUMENT AND CONTROL FUNCTIONS4-184When washing the vehicle, be carefulnot to let any water enter the storagecompartment.EAU46830Handlebar position

Page 41

INSTRUMENT AND CONTROL FUNCTIONS4-194EAU47000Adjusting the shock absorber assembly This shock absorber assembly isequipped with a spring preload adjus

Page 42 - Starting the engine

INSTRUMENT AND CONTROL FUNCTIONS4-204EAU15301Sidestand The sidestand is located on the left sideof the frame. Raise the sidestand orlower it with your

Page 43 - Shifting

INSTRUMENT AND CONTROL FUNCTIONS4-214With the engine turned off:1. Move the sidestand down.2. Make sure that the engine stop switch is set to “3. Turn

Page 44 - Engine break-in

FOR YOUR SAFETY – PRE-OPERATION CHECKS5-15EAU15596Inspect your vehicle each time you use it to make sure the vehicle is in safe operating condition. A

Page 45 - Parking

IMPORTANT MANUAL INFORMATIONEAU10132Particularly important information is distinguished in this manual by the following notations:This is the safety a

Page 46 - ● A running engine has moving

FOR YOUR SAFETY – PRE-OPERATION CHECKS5-25Rear brake• Check operation.• If soft or spongy, have Yamaha dealer bleed hydraulic system.• Check brake pad

Page 47 - Owner’s tool kit

FOR YOUR SAFETY – PRE-OPERATION CHECKS5-35Chassis fasteners• Make sure that all nuts, bolts and screws are properly tightened.• Tighten if necessary.—

Page 48 - EAU17600

OPERATION AND IMPORTANT RIDING POINTS6-16EAU15951Read the Owner’s Manual carefully tobecome familiar with all controls. Ifthere is a control or functi

Page 49 - EAU32185

OPERATION AND IMPORTANT RIDING POINTS6-262. Shift the transmission into the neu-tral position. (See page 6-2.) Theneutral indicator light should comeo

Page 50

OPERATION AND IMPORTANT RIDING POINTS6-364. At the recommended shift pointsshown in the following table, closethe throttle, and at the same time,quick

Page 51

OPERATION AND IMPORTANT RIDING POINTS6-461600 km (1000 mi) and beyondThe vehicle can now be operated nor-mally.NOTICEECA10310● Keep the engine speed o

Page 52 - EAU17650

PERIODIC MAINTENANCE AND ADJUSTMENT7-17EAU17232Periodic inspection, adjustment, and lu-brication will keep your vehicle in thesafest and most efficien

Page 53

PERIODIC MAINTENANCE AND ADJUSTMENT7-27EAU17542Owner’s tool kit The owner’s tool kit is located under thepassenger seat. (See page 4-13.)The service i

Page 54 - Removing and installing cowl

PERIODIC MAINTENANCE AND ADJUSTMENT7-37EAU17600Periodic maintenance chart for the emission control system * Since these items require special tools, d

Page 55 - EAU46770

PERIODIC MAINTENANCE AND ADJUSTMENT7-47EAU32185General maintenance and lubrication chart No. ITEM ROUTINEINITIAL ODOMETER READINGS600 mi (1000 km) or

Page 56 - EAU47370

IMPORTANT MANUAL INFORMATIONEAU10193FZ6RY(C)OWNER’S MANUAL©2008 by Yamaha Motor Corporation, U.S.A.1st edition, October 2008All rights reserved.Any re

Page 57 - Checking the spark plugs

PERIODIC MAINTENANCE AND ADJUSTMENT7-579 *Swingarm pivot bearings• Check operation and for exces-sive play.√√√√√• Lubricate with lithium-soap-based gr

Page 58 - ● Check each hose connection

PERIODIC MAINTENANCE AND ADJUSTMENT7-6717 Sidestand pivot• Check operation.• Apply lithium-soap-based grease lightly.√√√√√18 * Sidestand switch• Check

Page 59

PERIODIC MAINTENANCE AND ADJUSTMENT7-77* Since these items require special tools, data and technical skills, have a Yamaha dealer perform the service.

Page 60 - 1. Torque wrench

PERIODIC MAINTENANCE AND ADJUSTMENT7-87• Replace the brake hoses every four years and if cracked or damaged.U36P10E0.book Page 8 Thursday, November

Page 61 - Coolant

PERIODIC MAINTENANCE AND ADJUSTMENT7-97EAU18712Removing and installing cowl-ings and panels The cowlings and panels shown needto be removed to perform

Page 62 - [ECA10472]

PERIODIC MAINTENANCE AND ADJUSTMENT7-1072. Remove the quick fastener andthe bolts, and then take the cowl-ing off.3. Remove the turn signal light lead

Page 63 - 10 Nm (1.0 m·kgf, 7.2 ft·lbf)

PERIODIC MAINTENANCE AND ADJUSTMENT7-117To install the panelPlace the panel in the original position,and then install the bolt and the quickfastener.E

Page 64 - 2. Guide

PERIODIC MAINTENANCE AND ADJUSTMENT7-1272. Install the bolt and the quick fas-tener.EAU19642Checking the spark plugs The spark plugs are important eng

Page 65 - [EWA12463]

PERIODIC MAINTENANCE AND ADJUSTMENT7-137TIPIf a torque wrench is not available wheninstalling a spark plug, a good estimateof the correct torque is 1/

Page 66 - Valve clearance

PERIODIC MAINTENANCE AND ADJUSTMENT7-147TIPThe engine oil should be between theminimum and maximum level marks.5. If the engine oil is at or below the

Page 67 - EWA10511

TABLE OF CONTENTSLOCATION OF IMPORTANT LABELS ...1-1SAFETY INFORMATION ...2-1DESCRIPTION ..

Page 68 - EWA10600

PERIODIC MAINTENANCE AND ADJUSTMENT7-157TIPAn oil filter wrench is available at aYamaha dealer.6. Apply a thin coat of clean engineoil to the O-ring o

Page 69 - Cast wheels

PERIODIC MAINTENANCE AND ADJUSTMENT7-167addition, do not use oils labeled“ENERGY CONSERVING II” orhigher.● Make sure that no foreign mate-rial enters

Page 70 - EAU22272

PERIODIC MAINTENANCE AND ADJUSTMENT7-177TIPThe coolant should be between theminimum and maximum level marks.4. If the coolant is at or below theminimu

Page 71 - Checking the front and rear

PERIODIC MAINTENANCE AND ADJUSTMENT7-187EAU47320To change the coolant1. Place the vehicle on a level sur-face and let the engine cool if nec-essary.2.

Page 72 - Changing the brake fluid

PERIODIC MAINTENANCE AND ADJUSTMENT7-19711. Install the coolant reservoir and itsreservoir cover by placing them inthe original position, and then in-

Page 73 - Drive chain slack

PERIODIC MAINTENANCE AND ADJUSTMENT7-207case cover, be careful not to al-low foreign objects to drop intothe air intake manifold. [ECA12881]5. Pull th

Page 74 - Cleaning and lubricating the

PERIODIC MAINTENANCE AND ADJUSTMENT7-217EAU44734Checking the engine idling speed Check the engine idling speed and, ifnecessary, have it corrected by

Page 75 - Recommended lubricant:

PERIODIC MAINTENANCE AND ADJUSTMENT7-227EAU21752Tires To maximize the performance, durabil-ity, and safe operation of your motor-cycle, note the follo

Page 76 - Checking and lubricating the

PERIODIC MAINTENANCE AND ADJUSTMENT7-237WARNINGEWA10580● It is dangerous to ride with aworn-out tire. When a tire treadbegins to show crosswise lines,

Page 77 - Checking the front fork

PERIODIC MAINTENANCE AND ADJUSTMENT7-247“broken in”. Therefore, it is ad-visable before doing any high-speed riding to ride conserva-tively for approx

Page 78 - Checking the wheel bearings

TABLE OF CONTENTSReplacing the headlight bulb ...7-36Replacing the tail/brake light bulb ...7-37Replacin

Page 79 - Battery

PERIODIC MAINTENANCE AND ADJUSTMENT7-257TIPIf the specified clutch lever free playcannot be obtained as describedabove, proceed as follows.1. Fully tu

Page 80 - Replacing the fuses

PERIODIC MAINTENANCE AND ADJUSTMENT7-267EAU22390Checking the front and rear brake pads The front and rear brake pads must bechecked for wear at the in

Page 81 - Replacing the headlight bulb

PERIODIC MAINTENANCE AND ADJUSTMENT7-277Before riding, check that the brake fluidis above the minimum level mark andreplenish if necessary. A low brak

Page 82 - EAU47400

PERIODIC MAINTENANCE AND ADJUSTMENT7-287EAU22760Drive chain slack The drive chain slack should bechecked before each ride and adjustedif necessary.EAU

Page 83 - Replacing the license plate

PERIODIC MAINTENANCE AND ADJUSTMENT7-2973. Tighten the axle nut, and thentighten the locknuts to the speci-fied torque.EAU23023Cleaning and lubricatin

Page 84 - Front wheel

PERIODIC MAINTENANCE AND ADJUSTMENT7-307EAU23093Checking and lubricating the cables The operation of all control cables andthe condition of the cables

Page 85 - Rear wheel

PERIODIC MAINTENANCE AND ADJUSTMENT7-317EAU23142Checking and lubricating the brake and clutch levers Brake leverClutch leverThe operation of the brake

Page 86 - EAU34431

PERIODIC MAINTENANCE AND ADJUSTMENT7-327EAU23202Checking and lubricating the sidestand The operation of the sidestand shouldbe checked before each rid

Page 87 - Troubleshooting

PERIODIC MAINTENANCE AND ADJUSTMENT7-337NOTICEECA10590If any damage is found or the frontfork does not operate smoothly,have a Yamaha dealer check or

Page 88 - Troubleshooting charts

PERIODIC MAINTENANCE AND ADJUSTMENT7-347EAU33654Battery This model is equipped with a VRLA(Valve Regulated Lead Acid) battery.There is no need to chec

Page 89 - Yamaha dealer check

LOCATION OF IMPORTANT LABELS1-11EAU10383Read and understand all of the labels on your vehicle. They contain important information for safe and proper

Page 90 - MOTORCYCLE CARE AND STORAGE

PERIODIC MAINTENANCE AND ADJUSTMENT7-3572. If the battery will be stored for morethan two months, check it at leastonce a month and fully charge it if

Page 91

PERIODIC MAINTENANCE AND ADJUSTMENT7-3673. Turn the key to “ON” and turn onthe electrical circuit in question tocheck if the device operates.4. If the

Page 92

PERIODIC MAINTENANCE AND ADJUSTMENT7-3773. Unhook the headlight bulb holder,and then remove the burnt-outbulb.4. Place a new headlight bulb into po-si

Page 93

PERIODIC MAINTENANCE AND ADJUSTMENT7-387EAU24204Replacing a turn signal light bulb 1. Remove the turn signal light lensby removing the screw.2. Remove

Page 94 - SPECIFICATIONS

PERIODIC MAINTENANCE AND ADJUSTMENT7-397EAU24350Supporting the motorcycle Since this model is not equipped with acenterstand, follow these precautions

Page 95

PERIODIC MAINTENANCE AND ADJUSTMENT7-4073. Remove the brake caliper (togeth-er with the reflector) on each sideby removing the bolts. NOTICE:Do not ap

Page 96

PERIODIC MAINTENANCE AND ADJUSTMENT7-4173. Lift the rear wheel off the groundaccording to the procedure onpage 7-39.4. Remove the axle nut.5. Push the

Page 97

PERIODIC MAINTENANCE AND ADJUSTMENT7-4274. Lower the rear wheel so that it ison the ground, and then put thesidestand down.5. Adjust the drive chain s

Page 98

PERIODIC MAINTENANCE AND ADJUSTMENT7-437EAU42501Troubleshooting charts Starting problems or poor engine performanceCheck the fuel level inthe fuel tan

Page 99

PERIODIC MAINTENANCE AND ADJUSTMENT7-447Engine overheatingWARNINGEWAT1040● Do not remove the radiator cap when the engine and radiator are hot. Scaldi

Page 100 - CONSUMER INFORMATION

LOCATION OF IMPORTANT LABELS1-21456123Cleaning with alkaline oracid cleaner, gasoline orsolvent will damagewindshield.Use neutral detergent.

Page 101

MOTORCYCLE CARE AND STORAGE8-18EAU37833Matte color caution NOTICEECA15192Some models are equipped withmatte colored finished parts. Besure to consult

Page 102

MOTORCYCLE CARE AND STORAGE8-28off any detergent residue usingplenty of water, as it is harmfulto plastic parts.● Do not use any harsh chemicalproduct

Page 103

MOTORCYCLE CARE AND STORAGE8-384. To prevent corrosion, it is recom-mended to apply a corrosion pro-tection spray on all metal,including chrome- and n

Page 104

MOTORCYCLE CARE AND STORAGE8-483. Perform the following steps to pro-tect the cylinders, piston rings, etc.from corrosion.a. Remove the spark plug cap

Page 105

SPECIFICATIONS9-19Dimensions:Overall length:2120 mm (83.5 in)Overall width:770 mm (30.3 in)Overall height:1185 mm (46.7 in)Seat height:785 mm (30.9 in

Page 106

SPECIFICATIONS9-29Gear ratio:1st:37/13 (2.846)2nd:37/19 (1.947)3rd:28/18 (1.556)4th:32/24 (1.333)5th:25/21 (1.190)6th:26/24 (1.083)Chassis:Frame type:

Page 107

SPECIFICATIONS9-39Wheel travel:130.0 mm (5.12 in)Electrical system:Ignition system:TCI (digital)Charging system:AC magnetoBattery:Model:GT12B-4Voltage

Page 108

CONSUMER INFORMATION10-110EAU26351Identification numbers Record the key identification number,vehicle identification number and mod-el label informati

Page 109

CONSUMER INFORMATION10-210EAU26520Model label The model label is affixed to the frameunder the passenger seat. (See page4-13.) Record the information

Page 110 - YAMAHA MOTOR CO., LTD

CONSUMER INFORMATION10-310EAU26551Reporting safety defects If you believe that your vehicle has a defect which could cause a crash or could cause inju

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