Yamaha HTR-5440RDS Service Manual

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SERVICE MANUAL
AV RECEIVER
RX-V420/RX-V420RDS/
HTR-5440/HTR-5440RDS
100754
IMPORTANT NOTICE
This manual has been provided for the use of authorized YAMAHA Retailers and their service personnel.
It has been assumed that basic service procedures inherent to the industry, and more specifically YAMAHA Products, are already
known and understood by the users, and have therefore not been restated.
WARNING: Failure to follow appropriate service and safety procedures when servicing this product may result in personal
injury, destruction of expensive components, and failure of the product to perform as specified. For these reasons,
we advise all YAMAHA product owners that any service required should be performed by an authorized
YAMAHA Retailer or the appointed service representative.
IMPORTANT: The presentation or sale of this manual to any individual or firm does not constitute authorization, certification or
recognition of any applicable technical capabilities, or establish a principle-agent relationship of any form.
The data provided is believed to be accurate and applicable to the unit(s) indicated on the cover. The research, engineering, and
service departments of YAMAHA are continually striving to improve YAMAHA products. Modifications are, therefore, inevitable
and specifications are subject to change without notice or obligation to retrofit. Should any discrepancy appear to exist, please
contact the distributor's Service Division.
WARNING: Static discharges can destroy expensive components. Discharge any static electricity your body may have
accumulated by grounding yourself to the ground buss in the unit (heavy gauge black wires connect to this buss).
IMPORTANT: Turn the unit OFF during disassembly and part replacement. Recheck all work before you apply power to the unit.
P.O.Box 1, Hamamatsu, Japan
CONTENTS
TO SERVICE PERSONNEL .......................................... 1
IMPEDANCE SELECTOR ............................................. 1
FRONT PANELS ........................................................ 2~3
REMOTE CONTROL TRANSMITTER .......................... 3
REAR PANELS .......................................................... 4~5
SPECIFICATIONS.......................................................... 6
INTERNAL VIEW ........................................................... 7
DISASSEMBLY PROCEDURES ................................... 8
SELF DIAGNOSIS FUNCTION (DIAG) ................... 9~24
AMP ADJUSTMENTS .................................................. 24
DISPLAY DATA ..................................................... 25~26
IC DATA ................................................................. 27~32
BLOCK DIAGRAM ................................................. 33~36
PRINTED CIRCUIT BOARD .................................. 37~52
IC BLOCK DIAGRAM ............................................ 53~54
SCHEMATIC DIAGRAM ........................................ 55~58
PARTS LIST ........................................................... 59~72
REMOTE CONTROL TRANSMITTER .................. 73~76
SURROUND
DIGITAL
SILENT VIDEO AUX
PHONES VIDEO L AUDIO R
6CH INPUTINPUT MODE
INPUT
VOLUME
RDS MODE/FREQ
EON
PTY SEEK
MODE START
TUNING
MODE
PRESET
/TUNING
FM/AM
MEMORY
EDIT
BASS BALANCE SPEAKERS
PROGRAM
PRESET/TUNINGEFFECT A/B/C/D/E
AB
OFF
ON
STANDBY
/ON
DIGITAL
+
LR
TREBLE
+
MAN'L/AUTO FM AUTO/MAN'L MONO
RX-V420RDS
RX-V420/RX-V420RDS/
HTR-5440/HTR-5440RDS
Page view 0
1 2 3 4 5 6 ... 66 67

Summary of Contents

Page 1 - HTR-5440/HTR-5440RDS

SERVICE MANUALAV RECEIVERRX-V420/RX-V420RDS/HTR-5440/HTR-5440RDS100754IMPORTANT NOTICEThis manual has been provided for the use of authorized YAMAHA

Page 2 - ■ IMPEDANCE SELECTOR

RX-V420/RX-V420RDS/HTR-5440/HTR-5440RDSRX-V420/RX-V420RDS/HTR-5440/HTR-5440RDS9 SELF DIAGNOSIS FUNCTION (DIAG)There are 14 DIAG menu items each of wh

Page 3 - ■ FRONT PANELS

RX-V420/RX-V420RDS/HTR-5440/HTR-5440RDSRX-V420/RX-V420RDS/HTR-5440/HTR-5440RDS10• Starting DIAGPress the “POWER ” (STANDBY/ON) key of the main unit wh

Page 4 - HTR-5440RDS

RX-V420/RX-V420RDS/HTR-5440/HTR-5440RDSRX-V420/RX-V420RDS/HTR-5440/HTR-5440RDS11Besides the above possible causes, the cause may be a disconnected con

Page 5 - ■ REAR PANELS

RX-V420/RX-V420RDS/HTR-5440/HTR-5440RDSRX-V420/RX-V420RDS/HTR-5440/HTR-5440RDS12SDOxx represents a terminal name of AC3D3.The shaded square (

Page 6 - R, T model

RX-V420/RX-V420RDS/HTR-5440/HTR-5440RDSRX-V420/RX-V420RDS/HTR-5440/HTR-5440RDS13M, C, R, SW CH [Remote control code: 7A-89 (PRG 2)]• The input signal

Page 7 - ■ SPECIFICATIONS

RX-V420/RX-V420RDS/HTR-5440/HTR-5440RDSRX-V420/RX-V420RDS/HTR-5440/HTR-5440RDS14• MAIN HPF is turned on and output. (Head margin included)Head margin:

Page 8 - ■ INTERNAL VIEW

RX-V420/RX-V420RDS/HTR-5440/HTR-5440RDSRX-V420/RX-V420RDS/HTR-5440/HTR-5440RDS15• The front channel signal is output in full bit to the main channel.R

Page 9 - ■ DISASSEMBLY PROCEDURES

RX-V420/RX-V420RDS/HTR-5440/HTR-5440RDSRX-V420/RX-V420RDS/HTR-5440/HTR-5440RDS162. FRONT CHThe input signal is automatically identified and switched i

Page 10

RX-V420/RX-V420RDS/HTR-5440/HTR-5440RDSRX-V420/RX-V420RDS/HTR-5440/HTR-5440RDS173. RAM THROUGHThe input signal is automatically identified and switche

Page 11 - • Canceling DIAG

RX-V420/RX-V420RDS/HTR-5440/HTR-5440RDSRX-V420/RX-V420RDS/HTR-5440/HTR-5440RDS18SDOxx represents a terminal name of AC3D3.The shaded square (

Page 12 - DC PRT display

RX-V420/RX-V420RDS/HTR-5440/HTR-5440RDSRX-V420/RX-V420RDS/HTR-5440/HTR-5440RDS435 (17-1/8")Unit : mm (inch)151 (5-15/16")130 (5-1/8") 3

Page 13 - • Details of DIAG menu

RX-V420/RX-V420RDS/HTR-5440/HTR-5440RDSRX-V420/RX-V420RDS/HTR-5440/HTR-5440RDS196. MAIN MIXThe input signal is automatically identified and switched i

Page 14

RX-V420/RX-V420RDS/HTR-5440/HTR-5440RDSRX-V420/RX-V420RDS/HTR-5440/HTR-5440RDS207. OTHER INPUTThe signal inputted through the 6CH INPUT terminals is o

Page 15

RX-V420/RX-V420RDS/HTR-5440/HTR-5440RDSRX-V420/RX-V420RDS/HTR-5440/HTR-5440RDS21PRESET INHIBIT (Initialization inhibited) [REMOTE CONTROL CODE: –]RAM

Page 16

RX-V420/RX-V420RDS/HTR-5440/HTR-5440RDSRX-V420/RX-V420RDS/HTR-5440/HTR-5440RDS2211. AD DATA CHECKThis menu is used to display the A/D conversion value

Page 17 - 2. FRONT CH

RX-V420/RX-V420RDS/HTR-5440/HTR-5440RDSRX-V420/RX-V420RDS/HTR-5440/HTR-5440RDS<5th byte> Signal processing status information(*2): With digital

Page 18 - 4. PRO LOGIC [YSS928]

RX-V420/RX-V420RDS/HTR-5440/HTR-5440RDSRX-V420/RX-V420RDS/HTR-5440/HTR-5440RDSDisplay DescriptionWAIT Bus being checked.NOER No error detected.DATA Da

Page 19 - 5. MARGIN CHECK

RX-V420/RX-V420RDS/HTR-5440/HTR-5440RDSRX-V420/RX-V420RDS/HTR-5440/HTR-5440RDS25 DISPLAY DATA● V301 : 10-BT-235GNK (V6840400)● PIN CONNECTION● GRID A

Page 20 - 6. MAIN MIX

RX-V420/RX-V420RDS/HTR-5440/HTR-5440RDSRX-V420/RX-V420RDS/HTR-5440/HTR-5440RDS10G 9G 8GP1P2P3P4P5P6P7P8P9P10P11P12P13P14P15P16P17 ––P18 –––P19 –––P20

Page 21 - 9. MANUAL TEST

RX-V420/RX-V420RDS/HTR-5440/HTR-5440RDSRX-V420/RX-V420RDS/HTR-5440/HTR-5440RDS271201191181171161151141131121111101091081071061051041031021011009998979

Page 22 - 10. PRESET

RX-V420/RX-V420RDS/HTR-5440/HTR-5440RDSRX-V420/RX-V420RDS/HTR-5440/HTR-5440RDS28No. Name I/O Function1 XO O Crystal oscillator connecting terminal2 XI

Page 23 - 12. IF STATUS

RX-V420/RX-V420RDS/HTR-5440/HTR-5440RDSRX-V420/RX-V420RDS/HTR-5440/HTR-5440RDS2 FRONT PANELSRX-V420 (U, C, A, R, T models)SURROUNDDIGITALSILENT VIDEO

Page 24

RX-V420/RX-V420RDS/HTR-5440/HTR-5440RDSRX-V420/RX-V420RDS/HTR-5440/HTR-5440RDS29No. Name I/O Function56 SDWCKI1 I+ Word clock input terminal for SDIB,

Page 25 - ■ AMP ADJUSTMENT

RX-V420/RX-V420RDS/HTR-5440/HTR-5440RDSRX-V420/RX-V420RDS/HTR-5440/HTR-5440RDS30Is: Schmidt trigger input terminalI+: Input terminal with pull-up resi

Page 26 - ■ DISPLAY DATA

RX-V420/RX-V420RDS/HTR-5440/HTR-5440RDSRX-V420/RX-V420RDS/HTR-5440/HTR-5440RDSTimer/EventCounter(16 Bits)TI00TI01TO0Timer/EventCounter 1(8 Bits)TI1TO1

Page 27

RX-V420/RX-V420RDS/HTR-5440/HTR-5440RDS/DSP-AX420E-32/J-28No. PORTFunction nameI/O Detail of function1 P60/A16 NC2 P61/A17 NC3 P62/A18 NC4 P63/A19 /6c

Page 28 - ■ IC DATA

2ABCDEFGH I J13457RX-V420/RX-V420RDS/HTR-5440/HTR-5440RDS/DSP-AX4206E-34/J-30E-33/J-29 BLOCK DIAGRAM (1/2)VIDEO AUX(L/R)MD/TAPE OUT(L/R)VCR OUT(L/R)I

Page 29 - Pin Description

ABCDEFGH I J1234567RX-V420/RX-V420RDS/HTR-5440/HTR-5440RDS/DSP-AX420E-36/J-32E-35/J-31 BLOCK DIAGRAM (2/2)DVDD-TV/CBLVCRVIDEOAUXINPUTSELECTORIC351Q35

Page 30

2ABCDEFGH I J13457RX-V420/RX-V420RDS/HTR-5440/HTR-5440RDS/DSP-AX4206AUXCDINOUTDVDD-TV/CBLINOUTVCRMD/CD-RSUBWOOFERINPUT (1) P. C. B.From OPERATION (1)M

Page 31 - A: Analog terminal

ABCDEFGH I J1234567RX-V420/RX-V420RDS/HTR-5440/HTR-5440RDS/DSP-AX420OUTVCRMONITOROUTIN D-TV/CBL DVDINPUT (3) P. C. B.INPUT (5) P. C. B.INPUT (4) P. C.

Page 32 - 16bit µ-COM (CPU)

2ABCDEFGH I J13457RX-V420/RX-V420RDS/HTR-5440/HTR-5440RDS/DSP-AX4206PROGRAMEFFECT A/B/C/D/EPRESET/TUNINGEDITOPERATION (1) P. C. B.OPERATION (2) P. C.

Page 33 - E-32/J-28

ABCDEFGH I J1234567RX-V420/RX-V420RDS/HTR-5440/HTR-5440RDS/DSP-AX420 PRINTED CIRCUIT BOARD (Foil side)18STANDBY/ONBASS TREBLE BALANCEOPERATION (7) P.

Page 34 - ■ BLOCK DIAGRAM (1/2)

RX-V420/RX-V420RDS/HTR-5440/HTR-5440RDSRX-V420/RX-V420RDS/HTR-5440/HTR-5440RDSHTR-5440RDS (G model)SURROUNDDIGITALSILENT VIDEO AUXPHONES VIDEO L AU

Page 35 - ■ BLOCK DIAGRAM (2/2)

2ABCDEFGH I J13457RX-V420/RX-V420RDS/HTR-5440/HTR-5440RDS/DSP-AX4206 PRINTED CIRCUIT BOARD (Foil side)DSP P. C. B.From INPUT (1)SWRRFRDGDMTDARCRLFLAX

Page 36

ABCDEFGH I J1234567RX-V420/RX-V420RDS/HTR-5440/HTR-5440RDS/DSP-AX420 PRINTED CIRCUIT BOARD (Foil side)DSP P. C. B.71814718147181414851485148514854158

Page 37 - IN D-TV/CBL DVD

2ABCDEFGH I J13457RX-V420/RX-V420RDS/HTR-5440/HTR-5440RDS/DSP-AX4206 PRINTED CIRCUIT BOARD (Foil side)MAIN (1) P. C. B.From MAIN (2)MGS12PRYPRV1FromO

Page 38

ABCDEFGH I J1234567RX-V420/RX-V420RDS/HTR-5440/HTR-5440RDS/DSP-AX420MAIN (2) P. C. B.MAIN (6) P. C. B.MAIN (7) P. C. B.MAIN (5) P. C. B.MAIN (4) P. C.

Page 39

2ABCDEFGH I J13457RX-V420/RX-V420RDS/HTR-5440/HTR-5440RDS/DSP-AX4206 IC BLOCK DIAGRAMIC351: LA7956Video Switch123456789VIDEOOUTA B VIN1 GND VIN2 VCC

Page 40 - (Lead Type Device)

A123456789B C D E F G H I J K LRX-V420/RX-V420RDS/HTR-5440/HTR-5440RDS/DSP-AX420SCHEMATIC DIAGRAM (INPUT)E-55/J-51★ All voltage are measured with a 1

Page 41 - (Surface Mount Device)

A123456789B C D E F G H I J K LSCHEMATIC DIAGRAM (OPERATION)E-56/J-52RX-V420/RX-V420RDS/HTR-5440/HTR-5440RDS/DSP-AX420x:NOT USEDO:USED / APPLICABLEP

Page 42 - O: USED / APPLICABLE

A123456789B C D E F G H I J K LRX-V420/RX-V420RDS/HTR-5440/HTR-5440RDS/DSP-AX420SCHEMATIC DIAGRAM (DSP)E-57/J-53★ All voltage are measured with a 10M

Page 43 - SPEAKERS

A123456789B C D E F G H I J K LSCHEMATIC DIAGRAM (MAIN)E-58/J-54RX-V420/RX-V420RDS/HTR-5440/HTR-5440RDS/DSP-AX420MAIN L POWER AMPMAIN R POWER AMPREAR

Page 44 - 87654321

ABCDE1234567RX-V420/RX-V420RDS/HTR-5440/HTR-5440RDSRX-V420/RX-V420RDS/HTR-5440/HTR-5440RDS73 REMOTE CONTROL TRANSMITTER (U, C, A, R, T models)● SCHEM

Page 45 - SCHEMATIC DIAGRAM (INPUT)

RX-V420/RX-V420RDS/HTR-5440/HTR-5440RDSRX-V420/RX-V420RDS/HTR-5440/HTR-5440RDS REAR PANELSU modelC modelA model4

Page 46 - SCHEMATIC DIAGRAM (OPERATION)

RX-V420/RX-V420RDS/HTR-5440/HTR-5440RDSRX-V520/RX-V520RDS/HTR-5440/HTR-5440RDS WARNINGComponents having special characteristics are marked s and must

Page 47 - SCHEMATIC DIAGRAM (DSP)

RX-V420/RX-V420RDS/HTR-5440/HTR-5440RDSRX-V420/RX-V420RDS/HTR-5440/HTR-5440RDS* V7261800 P.C.B. INPUT UCA* V7261900 P.C.B. INPUT RT* V7262000 P.C.B. I

Page 48 - SCHEMATIC DIAGRAM (MAIN)

RX-V420/RX-V420RDS/HTR-5440/HTR-5440RDSRX-V420/RX-V420RDS/HTR-5440/HTR-5440RDSC508 VF466800 C.CE.TUBLR 100pF 50VC509 VG279400 C.CE.TUBLR 2200pF

Page 49

RX-V420/RX-V420RDS/HTR-5440/HTR-5440RDSRX-V420/RX-V420RDS/HTR-5440/HTR-5440RDSSchmRef. PART NO. DescriptionMarkets✻ New PartsP.C.B. OPERATIONSchmRef.

Page 50 - PARTS LIST

RX-V420/RX-V420RDS/HTR-5440/HTR-5440RDSRX-V420/RX-V420RDS/HTR-5440/HTR-5440RDSSchmRef. PART NO. DescriptionMarkets✻ New PartsP.C.B. OPERATION & P.

Page 51 - P.C.B. INPUT

RX-V420/RX-V420RDS/HTR-5440/HTR-5440RDSRX-V420/RX-V420RDS/HTR-5440/HTR-5440RDSSchmRef. PART NO. DescriptionMarkets✻ New PartsP.C.B. DSPSchmRef. PART N

Page 52 - ✻ New Parts

RX-V420/RX-V420RDS/HTR-5440/HTR-5440RDSRX-V420/RX-V420RDS/HTR-5440/HTR-5440RDSSchmRef. PART NO. DescriptionMarkets✻ New PartsP.C.B. DSP & P.C.B. M

Page 53 - P.C.B. OPERATION

RX-V420/RX-V420RDS/HTR-5440/HTR-5440RDSRX-V420/RX-V420RDS/HTR-5440/HTR-5440RDSSchmRef. PART NO. DescriptionMarkets✻ New PartsP.C.B. MAINSchmRef. PART

Page 54

RX-V420/RX-V420RDS/HTR-5440/HTR-5440RDSRX-V420/RX-V420RDS/HTR-5440/HTR-5440RDSSchmRef. PART NO. DescriptionMarkets✻ New PartsP.C.B. MAIN & Chip Re

Page 55 - P.C.B. DSP

ABCDE1234567RX-V420/RX-V420RDS/HTR-5440/HTR-5440RDS16317116016016016016110316171-251-310116261-251-251-71-41-401-131-251-101-53-1063-1023-113-103-1063

Page 56 - P.C.B. DSP & P.C.B. MAIN

RX-V420/RX-V420RDS/HTR-5440/HTR-5440RDSRX-V420/RX-V420RDS/HTR-5440/HTR-5440RDS5G modelR, T modelB model

Page 57 - P.C.B. MAIN

RX-V420/RX-V420RDS/HTR-5440/HTR-5440RDSRX-V420/RX-V420RDS/HTR-5440/HTR-5440RDS MECHANICAL PARTS✻ New PartsRef.No. PART NO. Description Remarks Market

Page 58

RX-V420/RX-V420RDS/HTR-5440/HTR-5440RDSRX-V420/RX-V420RDS/HTR-5440/HTR-5440RDS✻ New PartsRef.No. PART NO. Description Remarks Markets3-106 EG330030 BI

Page 59 - ■ EXPLODED VIEW

RX-V420/RX-V420RDS/HTR-5440/HTR-5440RDSRX-V420/RX-V420RDS/HTR-5440/HTR-5440RDS✻ New PartsRef.No. PART NO. Description Remarks Markets* 121 V7124600 KN

Page 60 - ■ MECHANICAL PARTS

RX-V420/RX-V420RDS/HTR-5440/HTR-5440RDSRX-V420/RX-V420RDS/HTR-5440/HTR-5440RDS10mmHJ351/4W Type5mmHF851/6W TypeHF451/4W TypeValue 1/4W Type Part No. 1

Page 61

ABCDE1234567RX-V420/RX-V420RDS/HTR-5440/HTR-5440RDSRX-V420/RX-V420RDS/HTR-5440/HTR-5440RDS73 REMOTE CONTROL TRANSMITTER (U, C, A, R, T models)● SCHEM

Page 62

RX-V420/RX-V420RDS/HTR-5440/HTR-5440RDSRX-V420/RX-V420RDS/HTR-5440/HTR-5440RDS74NO Key TypeKey Label TV CABLE/DBS VCR DVD MENU DVD/LD CD TAPE/MD AMP/T

Page 63 - 1/6W Type

RX-V420/RX-V420RDS/HTR-5440/HTR-5440RDSRX-V520/RX-V520RDS/HTR-5440/HTR-5440RDS75List of the Yamaha Code (NEC Format)Key Key DVD DVD MENU LD CDNo. Name

Page 64

ABCDE1234567RX-V420/RX-V420RDS/HTR-5440/HTR-5440RDS REMOTE CONTROL TRANSMITTER (B, G models)● SCHEMATIC DIAGRAM2019181712341615141312116789100B 1B 4F

Page 65 - Function Keychart

RX-V420/RX-V420RDS/HTR-5440/HTR-5440RDSRX-V420/RX-V420RDS/HTR-5440/HTR-5440RDS6 SPECIFICATIONS Audio SectionMinimum RMS Output Power (Power Amp. Sec

Page 66 - RX-V520/RX-V520RDS/

RX-V420/RX-V420RDS/HTR-5440/HTR-5440RDSRX-V420/RX-V420RDS/HTR-5440/HTR-5440RDS7No. SET MENU PRESET VALUE SETTING RANGES1. SPEAKER SET1A CENTER SPEAKER

Page 67

RX-V420/RX-V420RDS/HTR-5440/HTR-5440RDSRX-V420/RX-V420RDS/HTR-5440/HTR-5440RDSClothRubber sheetMAIN (1) P.C.B8 DISASSEMBLY PROCEDURES (Remove parts i

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